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GUDEL 404DLS Manuals
Manuals and User Guides for GUDEL 404DLS. We have
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GUDEL 404DLS manuals available for free PDF download: Operating Manual
GUDEL 404DLS Operating Manual (120 pages)
Automatic lubrication system FlexxPump
Brand:
GUDEL
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Table of Contents
5
Table -1 Revision History
3
Table of Contents
5
EC Declaration of Conformity
11
General
13
Further Applicable Documentation
13
Purpose of the Document
13
Explanation of Symbols/Abbreviations
14
Table 2-1 Explanation of Symbols/Abbreviations
14
Safety
15
General
15
Product Safety
15
Personnel Qualifications
16
Operating Companies
16
Transport Specialists
17
Fitters
17
Technicians
17
Operators
17
Technicians
18
Service Technicians
19
Disposal Specialists
19
Regulations
20
Installation Instructions
20
Disregarding Safety
20
Hazard Symbols in the
21
Explanation of Warning
22
Manual
21
Hazard Warnings
21
Fundamentals of
23
(Msds)
24
Material Safety Data Sheets
24
Intended Use
25
Fig. 4 -1 Type Plate
26
Fig. 4 -2 Product Designations
26
Product Designation
26
Fig. 4 -3 Dimensions and Connections 404DLS
27
Technical Data
27
Table 4-1 Operating Voltage
28
Table 4-2 Temperature Ranges: Flexxpump
28
Temperature Ranges
28
Table 4-3 Temperature Ranges: Splitter
29
Fig. 5 -1 Design of Flexxpump Lubrication System
31
Safety
23
Symbol
22
Design
31
Fig. 5 -2 Detailed Design of Flexxpump 404DLS
32
Fig. 5 -3 Function: Splitter, 2-Fold
33
Function
33
Commissioning
35
Introduction
35
Personnel Qualifications
35
Safety
35
Transport
35
Installing
36
Prerequisites
36
Table 6-1 Interfaces
36
Installing the Flexxpump
37
Fig. 6 -1 Installing the Flexxpump
37
404DLS 3-Fold
38
Fig. 6 -2 Design 404DLS 3-Fold
38
Connect Hydraulics
38
404DLS 6-Fold
39
Fig. 6 -3 Design 404DLS 6-Fold
39
404DLS 10-Fold
40
Fig. 6 -4 Design 404DLS 10-Fold
40
Equipment
41
Connecting the
42
Fig. 6 -5 Connecting the 404DLS
42
Actuate
43
Recommended Solution, Software
44
Programming
44
Fig. 6 -6 Process for Automated Lubrication
44
Switching the Flexxpump on and off
45
Fig. 6 -7 Switching Time Diagram: Switching the Flexxpump on and off
45
Lubrication
47
Fig. 6 -8 Switching Time Diagram: Normal Case
47
Flexxpump
49
Fig. 6 -9 Switching Time Diagram: Filling Lines / Venting the Flexxpump
49
Empty
51
Fig. 6 -10 Switching Time Diagram: Error Message: Empty
51
Table 6-2 Malfunctions / Troubleshooting
51
General
53
Fig. 6 -11 Switching Time Diagram: Error Message: General
53
Table 6-3 Malfunctions / Troubleshooting
54
General Information
55
Lubrication Recommendation
55
Basics
56
Quantity
56
Table 6-4 Average Lubricant Requirement Per Lubrication Point (U)
56
Table 6-5 Recommended Lubrication Quantity (Pt)
56
Calculation Formulas
57
Table 6-6 Calculation Formulas: Emptying Time of the Cartridge (P1)
57
Commissioning
59
Carrying out a Lubrication
61
Table 6-7 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
64
General
66
Safety
67
Introduction
69
Consumables and Auxiliary Agents
70
Table 8-1 Table of Cleaning Agents
70
Fig. 8 -1 Automatic Lubrication System Flexxpump
71
Fig. 8 -2 Automatic Lubrication System Flexxpump
71
Lubrication
71
Table 8-2 Lubricants: Automatic Lubrication System Flexxpump
71
Table 8-3 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
71
Table 8-4 Lubricant Table
72
Table 8-5 Inspection Table
73
Maintenance Tasks
73
Replacing the Cartridge
74
Fig. 8 -3 Replacing the Cartridge
75
Table 8-6 Lubricants: Automatic Lubrication System Flexxpump
75
Table 8-7 Maintenance Table
77
Introduction
79
Table 9-1 Malfunctions / Troubleshooting
80
Decommissioning, Storage
81
Introduction
81
Personnel Qualifications
81
Storage Conditions
81
Decommissioning
82
Shutdown
82
Cleaning, Rust-Proofing
82
Identification
82
Recommissioning
83
Disposal
85
Introduction
85
Safety
85
Personnel Qualifications
85
Disposal
86
Waste Management Compliant
86
Assemblies
86
Disassembly
86
Material Groups
87
Disposal Facilities
87
Table 11-1 Disposal: Material Groups
87
Accessories
89
PLC Connecting Cable
89
Fig. 12 -1 PLC Connecting Cable
89
Table 12-1 PLC Connecting Cable
89
Table 12-2 PLC Connecting Cable: Meaning of the LED Color
89
Spare Parts Supply
91
Service Departments
93
Table 13-1 Service Departments Americas
94
Table 13-2 Service Departments in Asia
95
Table 13-3 Service Departments in Europe
97
Table 13-4 Service Departments for All Other Countries
98
Table 13-5 Service Departments Outside of Business Hours
98
Explanations Regarding the Spare Parts List
99
Parts List
99
Position Drawings
99
Fig. 13 -1 Explanation of Symbols
99
Torque Tables
100
Table 14-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
101
Table 14-2 Torque Table for Black Oiled and Non-Lubricated Screws
102
Table 14-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
103
Illustrations
105
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GUDEL 404DLS Operating Manual (137 pages)
Automatic lubrication system
Brand:
GUDEL
| Category:
Lubrication systems
| Size: 3 MB
Table of Contents
Table of Contents
5
Table -1 Revision History
3
Table 7-10 Maintenance Table
3
Table of Contents
5
Table of Contents
10
General
11
Further Applicable Documentation
12
Explanation of Symbols/Abbreviations
12
Table 1-1 Other Applicable Documentation
12
Document
13
Table 1-2 Explanation of Symbols/Abbreviations
14
Safety
15
Personnel Qualifications
16
Fitters
17
Operating Companies
17
Transport Specialists
17
Operators
18
Technicians
18
Disposal Specialists
19
Service Technicians
19
Installation Instructions
20
General
15
Product Safety
15
Manual
21
Regulations
20
Hazard Warnings
21
Symbol
22
Safety
22
(Msds)
23
Fig. 3 -1 Type Plate
26
Fig. 3 -2 Position of the Type Plate
27
Fig. 3 -3 Dimensions and Connections 404DLS
28
Table 3-1 Operating Voltage
28
Table 3-2 Temperature Ranges: Flexxpump
29
Table 3-3 Temperature Ranges: Splitter
29
Fig. 4 -1 Design of Flexxpump Lubrication System
31
Fig. 4 -2 Detailed Design of Flexxpump 404DLS
32
Fig. 4 -3 Function: Splitter, 2-Fold
33
Commissioning
35
Introduction
35
Personnel Qualifications
35
Safety
35
Transport
35
Installing
36
Prerequisites
36
Table 5-1 Interfaces
36
Fig. 5 -1 Installing the Flexxpump
37
Installing the Flexxpump
37
404DLS 3-Fold
38
Connect Hydraulics
38
Fig. 5 -2 Design 404DLS 3-Fold
38
404DLS 6-Fold
39
Fig. 5 -3 Design 404DLS 6-Fold
39
404DLS 10-Fold
40
Fig. 5 -4 Design 404DLS 10-Fold
40
Equipment
41
Connecting the
42
Fig. 5 -5 Connecting the 404DLS
42
Actuate
43
Fig. 5 -6 Automatic Lubrication System Flowchart
44
Suggested Solution: Programming
44
Connecting Flexxpump to Power
45
Fig. 5 -7 Switching Time Diagram: Connecting Flexxpump to Power Supply
45
Supply
45
Fig. 5 -8 Switching Time Diagram: Normal Case
47
Lubrication
47
Fig. 5 -9 Switching Time Diagram: Filling Hydraulic Lines / Venting the Flexxpump
49
Filling Hydraulic Lines / Venting the
49
Flexxpump
49
Fig. 5 -10 Switching Time Diagram: Error Message: Empty
51
Table 5-2 Malfunctions / Troubleshooting
51
Fig. 5-11 Switching Time Diagram: Error Message: General Information
53
General
53
Table 5-3 Malfunctions / Troubleshooting
54
General Information
55
Lubrication Recommendation
55
Basics
56
Quantity
56
Table 5-4 Average Lubricant Requirement Per Lubrication Point (U)
56
Calculation Formulas
57
Table 5-6 Calculation Formulas: Emptying Time of the Cartridge (P1)
57
Commissioning
58
Table 5-7 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
62
Table 7-1 Table of Cleaning Agents
68
Fig. 7 -1 Automatic Lubrication System Flexxpump
69
Fig. 7 -2 Automatic Lubrication System Flexxpump
69
Table 7-2 Lubricants: Automatic Lubrication System Flexxpump
69
Table 7-3 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
69
Table 7-4 Lubricant Table
70
Fig. 7 -3 Replacing Cartridge
73
Table 7-5 Lubricants: Automatic Lubrication System Flexxpump
73
Table 7-6 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
78
Fig. 7 -4 Inspect Automatic Lubrication System
79
Table 7-7 Cleaning Agents: Automatic Lubrication System: Pump, Lines, Other Components
79
Table 7-8 Inspection Table
79
Fig. 7 -5 Installing the Flexxpump
81
Fig. 7 -6 Design 404DLS 3-Fold
82
Fig. 7 -7 Design 404DLS 6-Fold
83
Fig. 7 -8 Design 404DLS 10-Fold
84
Table 7-9 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
90
Checking the Lubrication System
91
Table 8-1 Malfunctions / Troubleshooting
94
Table 10-1 Disposal: Material Groups
101
Accessories
103
Fig. 11 -1 PLC Connecting Cable
103
PLC Connecting Cable
103
Table 11-1 PLC Connecting Cable
103
Table 11-2 PLC Connecting Cable: Meaning of the LED Color
103
Spare Parts Supply
105
Service Departments
107
Table 12-1 Service Departments Americas
108
Table 12-2 Service Departments in Asia
109
Table 12-3 Service Departments in Europe
111
Table 12-4 Service Departments for All Other Countries
111
Table 12-5 Service Departments Outside of Business Hours
111
Explanations Regarding the Spare Parts List
113
Parts List
113
Position Drawings
113
12.1 Service Departments
113
Fig. 12 -1 Explanation of Symbols
113
Torque Tables
114
Tightening Torques for
114
Table 13-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
115
Zinc Plated Screws
115
Black Screws
116
Table 13-2 Torque Table for Black Oiled and Non-Lubricated Screws
116
Stainless Steel Screws
117
Table 13-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
117
Illustrations
119
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