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TZ-50
Genie TZ-50 Towable Boom Lift Manuals
Manuals and User Guides for Genie TZ-50 Towable Boom Lift. We have
4
Genie TZ-50 Towable Boom Lift manuals available for free PDF download: Servise Manual, Service Manual, Operator's Manual
Genie TZ-50 Servise Manual (168 pages)
trailer mounted boom
Brand:
Genie
| Category:
Boom Lifts
| Size: 3 MB
Table of Contents
Personal Safety
4
Safety Rules
4
Table of Contents
6
Machine Specifications
11
Specifications
11
Performance Specifications
12
Manifold Component Specifications
12
Hydraulic Specifications
13
Machine Torque Specifications
14
A Honda GX160K1 Engine Specifications
15
Hydraulic Hose and Fitting Torque Specifications
16
Pre-Delivery Preparation Report
18
Maintenance Inspection Report
21
Checklist a Procedures
22
Perform Pre-Operation Inspection
22
Perform Function Tests
22
Perform Engine Maintenance (if Equipped)
23
Torque the Lug Bolts - CE Models
23
Perform Hitch Maintenance - ANSI Models
24
Perform Engine Maintenance (if Equipped)
24
Perform Axle Maintenance - ANSI Models
25
Perform 30 Day Service
25
Perform Engine Maintenance (if Equipped)
26
Grease the Turntable Rotation Bearing and Rotate Gear
26
Checklist B Procedures
28
Inspect the Batteries
28
Inspect the Electrical Wiring
29
Test the Emergency Stop
29
Test the Key Switch
30
Test the Manual Override
30
Perform Hydraulic Oil Analysis
33
Check the Turntable Rotation Bearing Bolts
33
Perform Axle Maintenance - ANSI Models
34
Service the Tongue Jack
35
Inspect the Parking Brake
35
Check the Wheel Bearings - CE Models
39
Service the Hitch - CE Models
40
Check the Brakes - CE Models
41
Perform Engine Maintenance (if Equipped)
41
Checklist C Procedures
42
Grease the Platform Overload Mechanism (if Equipped)
42
Test the Platform Overload System (if Equipped)
42
Perform Axle Maintenance - ANSI Models
43
Grease the Axle Wheel Bearings - CE Models
44
Adjust the Brakes - CE Models
45
Checklist D Procedures
46
Perform Axle Maintenance - ANSI Models
46
Check the Boom Wear Pads
46
Replace the Hydraulic Tank Return Filter
47
A Checklist E Procedures
47
Test or Replace the Hydraulic Oil
48
Perform Engine Maintenance (if Equipped)
49
Platform Components
51
Platform
51
Platform Rotator
51
Jib Boom Components
53
Jib Boom
53
Jib Boom Lift Cylinder
55
Primary Boom Components
57
Cable Track
58
Primary Boom
60
Primary Boom Lift Cylinder
63
Platform Leveling Cylinders
64
Secondary Boom Components
67
Secondary Boom
68
Secondary Boom Lift Cylinder
70
Engine
72
RPM Adjustment
72
Fuse Replacement
72
Ground Controls
73
Level Sensor
73
Hydraulic Pump
77
Function Pump
77
Function Manifold Components
79
Jib Manifold Components
81
Drive Manifold Components (if Equipped)
83
Valve Adjustments - Function Manifold
85
Valve Coils
88
Hydraulic Tank
90
Axle Components
91
Axle
91
Trailer Components
92
Hydraulic and Mechanical Brakes
92
Parking Brake
92
Outrigger Components
93
Outrigger Cylinder
94
Platform Overload Components
95
Platform Overload System
95
Abbreviation Legend Electrical Schematics
99
A Ground Control Box Wiring Diagram - View
101
All Models (before Serial Number TZ5004-182)
101
All Models (before Serial Number TZ5004-182)
102
ANSI and CSA Models (from Serial Number TZ5004-182 to TZ5004-324)
103
A Ground Control Box Wiring Diagram - View
103
ANSI and CSA Models (after Serial Number TZ5004-324)
105
A Ground Control Box Wiring Diagram - View
105
CE Models (from Serial Number TZ5004-182 to TZ5004-324)
107
A Ground Control Box Wiring Diagram - View
107
CE Models (after Serial Number TZ5004-324)
109
A Ground Control Box Wiring Diagram - View
109
Platform Control Box Wiring Diagram All Models (before Serial Number TZ5004-182)
111
A Platform Control Box Wiring Diagram
112
ANSI and CSA Models (after Serial Number TZ5004-181)
112
CE Models (after Serial Number TZ5004-181)
114
Drive Control Box Wiring Diagram
114
Trailer Lighting Wiring Diagram
115
Honda GX160 Engine Wiring Diagram
116
Electrical Symbols Legend
118
A Electrical Schematic
119
ANSI and CSA Models (before Serial Number TZ5004-182)
119
A Electrical Schematic
120
ANSI and CSA Models (after Serial Number TZ5004-181)
120
A Electrical Schematic
123
CE Models (before Serial Number TZ5004-182)
139
A Electrical Schematic
139
CE Models (after Serial Number TZ5004-181)
140
Hydraulic Component Reference
159
Hydraulic Symbols and Abbreviation Legend
160
Hydraulic Schematic
161
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Genie TZ-50 Service Manual (139 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 2 MB
Table of Contents
Introduction
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Personal Safety
6
Table of Contents
8
Part
14
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
16
Manifold Component Specifications
17
Machine Torque Specifications
18
Honda GX160K1 Engine Specifications
19
Hydraulic Hose and Fitting Torque Specifications
20
Scheduled Maintenance Procedures
23
About this Section
23
Pre-Delivery Preparation Report
24
Maintenance Inspection Report
27
A-9 Perform 30 Day Service
27
Checklist a Procedures
28
Inspect the Manuals and Decals
28
Perform Pre-Operation Inspection
29
Perform Function Tests
29
Perform Engine Maintenance (if Equipped)
29
Torque the Lug Bolts - Electric and Hydraulic Axles
30
Torque the Lug Bolts - Mechanical Axle
30
Perform Hitch Maintenance - Hydraulic Axle
31
Perform Engine Maintenance (if Equipped)
31
Perform 30 Day Service
32
Perform Engine Maintenance (if Equipped)
32
Grease the Turntable Rotation Bearing and Rotate Gear
33
Perform Engine Maintenance (if Equipped)
33
Checklist B Procedures
34
Inspect the Batteries
34
Inspect the Electrical Wiring
35
Test the Manual Override
36
Perform Hydraulic Oil Analysis
38
Perform Axle Maintenance - Electric and Hydraulic Axles
39
Service the Tongue Jack
39
Inspect the Parking Brake
40
Check the Wheel Bearings - Mechanical Axle
42
Service the Hitch - Mechanical Axle
42
Perform Axle Maintenance - Mechanical Axle
43
B-12 Perform Engine Maintenance (if Equipped)
44
Checklist C Procedures
45
Grease the Platform Overload Mechanism (if Equipped)
45
Test the Platform Overload System (if Equipped)
45
Perform Axle Maintenance - Electric and Hydraulic Axles
46
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
47
Grease the Axle Wheel Bearings Mechanical Axle
47
Adjust the Brakes - Mechanical Axle
48
Checklist D Procedures
50
Perform Axle Maintenance - Electric and Hydraulic Axles
50
Check the Boom Wear Pads
50
Replace the Hydraulic Tank Return Filter
51
Check the Turntable Rotation Bearing Bolts
52
Inspect for Turntable Bearing Wear
53
Checklist E Procedures
54
Test or Replace the Hydraulic Oil
54
Perform Engine Maintenance (if Equipped)
55
Repair Procedures
57
Platform Components
58
Platform
58
Platform Rotator
58
Jib Boom Components
60
Jib Boom
60
Jib Boom Lift Cylinder
62
Primary Boom Components
64
Cable Track
65
Hydraulic Hose and Fitting Torque Specifications
65
Primary Boom
67
Primary Boom Lift Cylinder
70
Platform Leveling Cylinders
71
Secondary Boom Components
74
Secondary Boom
75
Secondary Boom Lift Cylinder
77
Engine
79
Fuse Replacement
79
Ground Controls
80
Level Sensor
80
Hydraulic Pump
84
Function Pump
84
Manifolds
86
Function Manifold Components
86
Jib Manifold Components
88
Drive Manifold Components (if Equipped)
90
Valve Adjustments - Function Manifold
92
Valve Coils
94
Hydraulic Tank
96
Axle Components
97
Axle
97
Trailer Components
98
Hydraulic and Mechanical Brakes
98
Parking Brake
98
Outriggers
99
Outrigger Components
99
Outrigger Cylinder
100
Platform Overload Components
101
Platform Overload System
101
Drive Components
103
14-1 Drive Motor
103
Drive Control Box
104
Hydraulic Schematics
105
Electrical Abbreviations Legend
106
Limit Switch Legend
109
Electrical Symbols Legend
110
Hydraulic Symbols Legend
112
Honda GX160 Engine Wiring Diagram
113
Trailer Lighting Wiring Diagram - ANSI / CSA
114
Trailer Lighting Wiring Diagram - Mechanical Axle, CE
115
Trailer Lighting Wiring Diagram - Electric Axle, as
116
Trailer Lighting Wiring Diagram - Hydraulic Axle, as
117
Control Box Wiring Diagrams - ANSI/CSA
118
Ground Control Box Wiring Diagram - ANSI/CSA
118
Platform Control Box Wiring Diagram - ANSI/CSA
120
Control Box Wiring Diagrams - AS/CE
122
Ground Control Box Wiring Diagram - AS/CE
122
Platform Control Box Wiring Diagram - AS/CE
124
Electrical Schematics - ANSI/CSA
125
Electrical Schematic - ANSI/CSA
125
Electrical Schematics - AS/CE
131
Electrical Schematic - AS/CE
131
Hydraulic Schematic
137
Genie TZ-50 Operator's Manual (40 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 1 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Electrocution Hazards
4
Tip-Over Hazards
4
Fall Hazards
6
Collision Hazards
6
Explosion and Fire Hazards
6
Component Damage Hazards
6
Damaged Machine Hazards
7
Bodily Injury Hazard
7
Towing Hazards
7
Optional Drive System Safety
8
Decal Legend
8
Lifting Hazard
9
Explosion Hazards
9
Burn Hazards
9
Battery Safety
9
Controls
10
Platform Control Panel
11
Drive Control Panel
12
Do Not Operate Unless
13
Pre-Operation Inspection
13
Maintenance Symbols Legend
15
Check the Batteries
15
Maintenance
15
Check the Tires and Wheels
16
Check the Hydraulic Oil Level
16
Check the Engine Oil Level
17
Scheduled Maintenance
17
Function Tests
18
Test Emergency Stop
19
At the Ground Controls
19
Test the Parking Brake
19
At the Platform Controls
20
Test Outrigger Interlock
20
Test Boom Functions and Function Enable
20
Test Drive and Brake System
21
Workplace Inspection
22
Emergency Stop
23
Operating Instructions
23
Setup for Operation
24
Operation from Ground
24
Operation from Platform
24
Starting the Engine
24
Manual Operation of Functions
25
Optional Drive System Operation
26
Platform Overload Indicator Light
26
Fall Protection
26
After each Use
27
Storage
27
Towing
27
Battery Charging Instructions
29
Charging the Batteries with the Engine
29
Charging the Batteries with the AC Charger
29
Securing to Truck or Trailer for Transit
30
Transport and Lifting Instructions
30
Lifting Instructions
31
Decals
32
Specifications
36
Range of Motion Chart
37
Genie TZ
38
Reporting Safety Defects
38
Towing Checklist (Use at each Stop)
39
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Genie TZ-50 Operator's Manual (55 pages)
Trailer Mounted Boom
Brand:
Genie
| Category:
Utility Vehicle
| Size: 8 MB
Table of Contents
Table of Contents
2
Introduction
3
About this Manual
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
16
Legend
22
Controls
23
Inspections
25
Function Tests
28
Operating Instructions
38
Transport and Lifting Instructions
46
Maintenance
48
Scheduled Maintenance
51
Specifications
52
Reporting Safety Defects
54
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