User Manuals: Genie SX-180 Telescopic Boom Lift

Manuals and User Guides for Genie SX-180 Telescopic Boom Lift. We have 4 Genie SX-180 Telescopic Boom Lift manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual

Genie SX-180 Service And Repair Manual (292 pages)

Telescopic Boom Lift

Brand: Genie | Category: Lifting Systems | Size: 16 MB

Introduction

2
- Find a Manual for this Model
  2
- Serial Number Legend
  4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

27
- Introduction
  27
- June
  27
Platform Controls

29
- Platform Circuit Board
  29
  - How to Remove the LED Circuit Board
    30
- Joysticks
  30
Platform Components

38
- Platform
  38
- Platform Leveling Cylinder
  39
- Platform Rotator
  40
  - How to Bleed the Platform Rotator
    41
- Platform Level Sensor
  42
- Platform Overload System (if Equipped)
  43
- Platform Overload Recovery Message
  45
Jib Boom Components

46
- Jib Boom
  47
- Jib Boom Lift Cylinder
  48
- How to Remove the Jib Boom Bellcrank
  49
- Jib Boom Bellcrank Angle Sensor
  50
Boom Components

53
- Cable Track
  54
- Primary Boom
  56
- Primary Boom Lift Cylinder
  64
- Extension Cylinder
  66
- Boom Extend and Retract Cables
  70
  - How to Replace the Boom Extend/Retract Cables
    75
- Boom Internal Cable Track
  78
- Primary Boom Angle Sensor
  81
- Boom Length Sensor
  84
Engines

87
- RPM Adjustment
  87
- Flex Plate
  87
  - How to Install the Flex Plate
    88
Ground Controls

89
- Bypass/Recovery Key Switch
  89
- Circuit Boards
  91
- Membrane Decal
  93
- Full Machine Calibration
  94
Display Module

95
Hydraulic Pumps

103
- Function Pump
  103
- Drive Pump
  107
  - How to Prime the Drive Pump
    109
Manifolds

110
- Function Manifold
  110
- June
  110
- Valve Adjustments - Function Manifold
  116
- Platform Level and Rotation Manifold
  118
- Jib Boom Manifold
  119
- Function Enable Manifold
  120
- Steer and Axle Manifold
  122
- Valve Adjustments - Steer and Axle Manifold
  126
- Traction Manifold Components
  128
- Valve Adjustments - Traction Manifold
  132
- Generator Manifold Component
  133
- Valve Coils
  134
Turntable Rotation Components

136
- Turntable Rotation Assembly
  136
  - How to Adjust the Turntable Rotation Gear Backlash
    137
- Turntable Level Sensor
  138
Axle Components

141
- Steer Sensors
  141
  - How to Calibrate a Replacement Steer Sensor
    143
  - How to Calibrate All Steer Sensors
    144
- Steer Cylinders
  146
- Axle Extension Cylinders
  147
- Axle Angle Sensors
  148
Generators

150
- Welder Generator
  150
Fault Codes

151
- Introduction
  151
- June
  151
Control System Fault Codes

152
- Fault Matrix
  171
- Fault Code Source
  172
Deutz TD 2.9 L4 Engine Fault Codes

175
Perkins 854F-34T Engine Fault Code

190
- June
  193
Schematics

199
- Introduction
  199
- Wire Circuit Legend
  200
- Wire Color Legend
  204
- Limit Switches and Angle Sensors
  209
- Circuit Connector Legend
  213
- Connector Pin Legend
  216
- Engine Relay and Fuse Panel Legend- Deutz TD2011 and Perkins 1104D Models
  230
- Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models
  231
- Engine Relay and Fuse Panel Legend- Perkins 854F Models
  232
- Telematics Connector Pin Legend
  233
- Electrical Symbols Legend
  234
- Hydraulic Symbols Legend
  235
- June
  236
Electrical Schematics - Control Circuits

237

Genie SX-180 Maintenance Manual (182 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Genie SX-180 Maintenance Manual (178 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Genie SX-180 Operator's Manual (77 pages)

Boom Lift

Brand: Genie | Category: Lifting Systems | Size: 14 MB

Table of Contents
2
Introduction
3
Sx-150 • Sx
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
14
Work Area Safety
15
Legend
24
Controls
25
Inspections
34
Operating Instructions
52
Transport and Lifting Instructions
64
Maintenance
70
Specifications
74

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User Manuals: Genie SX-180 Telescopic Boom Lift

Genie SX-180 Service And Repair Manual (292 pages)

Table of Contents

Introduction

Safety Rules

Specifications

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Boom Components

Engines

Ground Controls

Display Module

Hydraulic Pumps

Manifolds

Turntable Rotation Components

Axle Components

Generators

Fault Codes

Control System Fault Codes

Deutz TD 2.9 L4 Engine Fault Codes

Perkins 854F-34T Engine Fault Code

Schematics

Electrical Schematics - Control Circuits

Genie SX-180 Maintenance Manual (182 pages)

Table of Contents

Table of Contents

Maintenance Manual October 2018 Performance Specifications

Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms

Genie SX-180 Maintenance Manual (178 pages)

Table of Contents

Table of Contents

Scheduled - Quarterly April 2018 Maintenance Inspection Report - Booms

Genie SX-180 Operator's Manual (77 pages)

Table of Contents

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