Genie SX-180 Service And Repair Manual
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Genie SX-180 Service And Repair Manual

Telescopic boom lift
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See also: Operator's Manual
Service and Repair Manual
SX-180
Serial Number Range
from SX18014-101 to
SX18016H-599
from SX180H-600
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1268497
Rev A2
June 2017

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Summary of Contents for Genie SX-180

  • Page 1 Service and Repair Manual Serial Number Range SX-180 from SX18014-101 to This manual includes: SX18016H-599 Repair procedures from SX180H-600 Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1268497...

  • Page 2: Introduction

    Unrestricted with proper operation, inspection and scheduled maintenance. Copyright © 2015 by Terex Corporation 1268497 Rev A, September 2015 First Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. SX-180 Part No. 1268497...
  • Page 3 Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1268497 SX-180...

  • Page 4: Serial Number Legend

    5 Serial number (stamped on chassis) 3 Facility code 6 Serial label (located under cover) From September 1, 2016 1 Model 4 Serial number (stamped on chassis) 2 Facility code 5 Serial label (located under cover) 3 Sequence number SX-180 Part No. 1268497...

  • Page 5: Safety Rules

     You read, understand and obey: • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 1268497 SX-180...
  • Page 6 Be sure that your workshop or work area warrants it. is properly ventilated and well lit. Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. SX-180 Part No. 1268497...

  • Page 7: Table Of Contents

    Deutz TD 2.9 Engine Specifications ............... 8 Perkins 1104D-44T Engine Specifications ............. 9 Perkins 854F-34T Engine Specifications ............. 11 Machine Torque Specifications ................12 Hydraulic Hose and Fitting Torque Specifications ..........13 Torque Procedure ....................14 Part No. 1268497 SX-180...
  • Page 8 Jib Boom Components ..................34 3-1 Jib Boom ......................35 3-2 Jib Boom Lift Cylinder ..................36 3-3 How to Remove the Jib Boom Bellcrank ............37 3-4 Jib Boom Bellcrank Angle Sensor ..............38 viii SX-180 Part No. 1268497...
  • Page 9 How to Prime the Function Pump ..............92 How to Adjust the Function Pump Standby Pressure ........92 How to Adjust the Function Pump Pressure Compensator ......94 7-2 Drive Pump..................... 95 How to Prime the Drive Pump ................. 97 Part No. 1268497 SX-180...
  • Page 10 How to Calibrate a Replacement Steer Sensor ..........131 How to Calibrate All Steer Sensors .............. 132 10-2 Steer Cylinders ..................134 10-3 Axle Extension Cylinders ................135 10-4 Axle Angle Sensors ................... 136 Generators ......................138 11-1 Welder Generator ..................138 SX-180 Part No. 1268497...
  • Page 11 Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models ......219 Engine Relay and Fuse Panel Legend- Perkins 854F Models ......220 Telematics Connector Pin Legend ..............221 Electrical Symbols Legend ................. 222 Hydraulic Symbols Legend ................. 223 Part No. 1268497 SX-180...
  • Page 12 Perkins 1104D-44T Engine Electrical Schematic ..........267 Perkins 854F-34T Engine Electrical Schematic ..........270 Perkins 854F-34T Engine Harness ..............271 Deutz TD2.9 Engine Electrical Schematic ............274 Deutz TD2.9 Engine Harness ................275 Hydraulic Schematic ..................277 Electrical Schematic ................... 279 SX-180 Part No. 1268497...

  • Page 13: Specifications

    Drive hub oil type: SAE 90 multipurpose hypoid gear oil API service classification GL5 For operational specifications, refer to the Operator's Manual. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268497 SX-180...

  • Page 14: Performance Specifications

    = 258 in / 655 cm (above 125 ft / 38.1 m) For operational specifications, refer to the Operator's Manual. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. SX-180 Part No. 1268497...

  • Page 15: Hydraulic Specification

    Hydraulic fluids may be incompatible due to the Hydraulic Fluid Specifications differences in base additive Genie specifications require hydraulic oils which are chemistry. When incompatible designed to give maximum protection to hydraulic fluids are mixed, insoluble systems, have the ability to perform over a wide...
  • Page 16 Continued use of Chevron Flash point None 5606A hydraulic fluid, or Pour point -81°F / -63°C equivalent, when ambient temperatures are consistently Maximum continuous operating 189°F / 87°C above 32°F / 0°C may result in temperature component damage SX-180 Part No. 1268497...

  • Page 17: Hydraulic Component Specifications

    165 bar Standby pressure 350 psi Traction Manifold 24 bar Hot oil relief pressure 250 psi 17.2 bar Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268497 SX-180...

  • Page 18: Manifold Component Specifications

    56 ft-lbs / 76 Nm High pressure filter bypass pressure 102 psi Continuous improvement of our products is a 7 bar Genie policy. Product specifications are Medium pressure filter Beta 3 ≥200 subject to change without notice or obligation. Medium pressure filter bypass...

  • Page 19: Deutz Td2011L04I Engine Specifications

    Continuous improvement of our products is a engine oils. For oil requirements, refer to the Genie policy. Product specifications are Engine Operator Manual for your engine. subject to change without notice or obligation.

  • Page 20: Deutz Td 2.9 Engine Specifications

    Extreme operating temperatures may require the use of Continuous improvement of our products is a alternative engine oils. For oil requirements, refer to the Genie policy. Product specifications are Engine Operator Manual for your engine. subject to change without notice or obligation.

  • Page 21: Perkins 1104D-44T Engine Specifications

    Oil viscosity requirements Continuous improvement of our products is a -22°F to 86°F / -30°C to 30°C 5W-20 Genie policy. Product specifications are -4°F to 104°F / -20°C to 40°C 10W-40 subject to change without notice or obligation. Above 5°F / -15°C 15W-40 Unit ships with 15W-40.
  • Page 22 11 - 24 Nm Temperature switch point 230°F 110°C Temperature Sensor Settings 215°F 37 ohms 102°C 170°F 78 ohms 82°C 85A @ 12V DC Alternator output Fan belt deflection 3/8 to 1/2 inch 9 to 12 mm SX-180 Part No. 1268497...

  • Page 23: Perkins 854F-34T Engine Specifications

    Reserve capacity @ 25A rate 200 Minutes oils. For oil requirements, refer to the Engine Operator Continuous improvement of our products is a Manual for your engine. Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268497 SX-180...

  • Page 24: Machine Torque Specifications

    Drive motor mounting bolts, dry 165 ft-lbs 224 Nm Engine vibration isolators Compressed height >0.375 in Compressed height <0.625 in Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. SX-180 Part No. 1268497...

  • Page 25: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 26: Torque Procedure

    O-rings. They are not 1 hex nut standard size O-rings. They are available in the 2 reference mark O-ring field service kit (Genie part number 49612). 3 body hex fitting Lubricate the O-ring before installation. Working clockwise on the body hex fitting,...

  • Page 27: Repair Procedures

     Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.
  • Page 28 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. SX-180 Part No. 1268497...

  • Page 29: Platform Controls

    Remove the control cable receptacle retaining fasteners from the bottom of the platform control box. Remove the platform control box lid retaining fasteners. Open the control box lid. Locate the circuit board mounted to the inside of the platform control box. Part No. 1268497 SX-180...

  • Page 30: How To Remove The Led Circuit Board

    Carefully remove the LED circuit board from the platform control box lid. Do not lose the plastic spacers. Note: When installing the LED circuit board, be sure the plastic spacers are installed between the circuit board and the control box lid. SX-180 Part No. 1268497...
  • Page 31 5 seconds, then return to Result: The alarm at the ground controls the center or neutral position. should sound for a successful calibration. Result: The alarm at the ground controls should sound for a successful calibration. Part No. 1268497 SX-180...
  • Page 32 5 seconds, then return to the center or neutral center or neutral position. position. Result: The alarm at the ground controls Result: The alarm at the ground controls should sound for a successful calibration. should sound for a successful calibration. SX-180 Part No. 1268497...
  • Page 33 5 seconds, then return to the center or neutral position. Result: The alarm at the ground controls should sound for a successful calibration. Result: The alarm at the ground controls should sound for a successful calibration. Part No. 1268497 SX-180...

  • Page 34: How To Reset A Proportional Valve Coil Default

    Press the enter or previous button on the LCD screen until EXIT is displayed. Press the plus button or minus button to select YES and then press the enter button. SX-180 Part No. 1268497...
  • Page 35 Return the joystick to center. Note: There should be no calibration faults shown on the display. If calibration faults exist, repeat this procedure. Part No. 1268497 SX-180...

  • Page 36: How To Adjust The Function Speeds

    LCD screen until EXIT is displayed. Press the plus button or minus button to select YES and then press the enter button. Continue to perform this procedure until the machine function speed meets specification. Refer to Specifications, Performance Specifications. SX-180 Part No. 1268497...

  • Page 37: How To Adjust The Function Ramp Rate Setting

    Press and hold the enter button on the ground control panel while turning the key switch to platform controls. Hold the enter button for approximately 5 seconds. Press the plus button twice, then press the previous button twice. Part No. 1268497 SX-180...

  • Page 38: Platform Components

    Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Remove the power to platform electrical outlet box from the platform and lay it to the side. SX-180 Part No. 1268497...

  • Page 39: Platform Leveling Cylinder

    Note: Do not rest the entire weight of the boom on the blocks. Secure the platform leveling cylinder to the jib boom for support. Part No. 1268497 SX-180...

  • Page 40: Platform Rotator

    Remove the platform. Refer to Repair jib boom and jib boom leveling arms to Procedure, How to Remove the Platform. platform rotator pivot pins. Do not remove the pins. Tag and disconnect the electrical connector from the platform angle sensor. SX-180 Part No. 1268497...

  • Page 41: How To Bleed The Platform Rotator

    Component damage hazard. The platform angle sensor is a very sensitive instrument. It can be damaged internally if is dropped or sustains any physical shock, even if the damage is not visible. Part No. 1268497 SX-180...

  • Page 42: Platform Level Sensor

    Note: The platform level sensor is calibrated at the factory for the correct millivolt/degree and will not Start the machine and level the platform to need to be adjusted. gravity. Turn the machine off. Open the ground control box. SX-180 Part No. 1268497...

  • Page 43: Platform Overload System (If Equipped)

    Determine the maximum platform capacity. Refer to the machine serial plate. Using a suitable lifting device, place an appropriate test weight equal to that of the maximum platform capacity at the center of the platform floor. Part No. 1268497 SX-180...
  • Page 44 Test all machine functions from the platform controls. Result: All platform control functions should not operate. 10 Turn the key switch to ground controls. 11 Test all machine functions from the ground controls. Result: All ground control functions should not operate. SX-180 Part No. 1268497...

  • Page 45: Platform Overload Recovery Message

    Enter Turn the key switch to the off position. Press and hold the enter button on the ground control panel while turning the key switch to ground controls. Hold the enter button for approximately 5 seconds. Part No. 1268497 SX-180...

  • Page 46: Jib Boom Components

    Service and Repair Manual June 2017 Jib Boom Components 1 platform rotator 5 bellcrank 2 jib boom 6 jib boom lift cylinder 3 jib rotator 7 platform leveling cylinder 4 bellcrank leveling cylinder SX-180 Part No. 1268497...

  • Page 47: Jib Boom

    Crushing hazard. The jib boom gradually. Do not allow oil to lift cylinder may become squirt or spray. unbalanced and fall when it is removed from the machine if it is not properly supported by the overhead crane. Part No. 1268497 SX-180...

  • Page 48: Jib Boom Lift Cylinder

    Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Support the rod end of the jib boom lift cylinder with a suitable lifting device. SX-180 Part No. 1268497...

  • Page 49: How To Remove The Jib Boom Bellcrank

    Support the rod end of the bellcrank leveling cylinder with a suitable lifting device. Protect the cylinder rod from damage. Remove the pin retaining fastener from the bellcrank leveling cylinder rod-end pivot pin. Part No. 1268497 SX-180...

  • Page 50: Jib Boom Bellcrank Angle Sensor

    Note: A digital level will be required to perform this procedure. Illustration 1 Note: A kit is available through Genie Product 1 digital level Support (Genie part number 58351). This kit includes a digital level with a magnetic base and Raise the jib boom to a slightly less than cable harnesses.
  • Page 51 10 Press the enter or previous button on the LCD screen until DELETE JIB LEVEL ANGLE 15 Press the enter or previous button on the SENSOR CALIBRATION is displayed. LCD screen until EXIT is displayed. Part No. 1268497 SX-180...
  • Page 52 21 Pull out the red Emergency Stop button. Start the engine and lower the boom to the stowed position. Be sure there are no calibration faults shown on the display. 22 Remove the digital level from jib bellcrank. SX-180 Part No. 1268497...

  • Page 53: Boom Components

    June 2017 Service and Repair Manual Boom Components 1 boom tube #1 5 primary lift cylinder 2 boom tube #2 6 boom tube #0 3 boom tube #3 7 secondary extension cylinder 4 boom tube #4 Part No. 1268497 SX-180...

  • Page 54: Cable Track

    Disconnect the platform box harness, the AC Tag and disconnect the ground box electrical cable and option wires and hoses harnesses. from the platform. 10 Pull the wires and hoses from the jib boom. SX-180 Part No. 1268497...
  • Page 55 Note: A cable track repair kit is available through the Genie Service Parts Department. 12 Attach a lifting strap to each end of the cable track from an overhead crane for support. Do Visually inspect the cable track and determine not apply any lifting pressure.

  • Page 56: Primary Boom

    Remove the boom end cover from the machine. Pivot end side wear pads Loosen the wear pad mounting fasteners. Add shims by hand until snug. Note: Do not use force when adding the shims. Tighten the mounting fasteners. SX-180 Part No. 1268497...
  • Page 57 16 mm Side wear pads 0.47 in Place a block under the rod end of the primary 12 mm boom lift cylinder. Grease Specification Lube a Boom grease Genie part number 110147 Part No. 1268497 SX-180...
  • Page 58 16 Remove the limit switch mounting fasteners from the limit switch on the ground controls Tag, disconnect and plug the boom lift cylinder side of the primary boom. Do not disconnect hydraulic hoses. the wiring. Remove the limit switch. SX-180 Part No. 1268497...
  • Page 59 Procedure, How to Remove the Jib Boom. and fall when removed from the machine if not properly attached Remove the jib boom lift cylinder. Refer to to the overhead crane. Repair Procedure, How to Remove the Jib Boom Lift Cylinder. Part No. 1268497 SX-180...
  • Page 60 14 Remove the red locking brackets from the #4 extend cable pivot assembly. 15 Remove the nuts on the #4 extend cables and remove the #4 pivot assembly. SX-180 Part No. 1268497...
  • Page 61 22 Support and slide the #4 boom and #3 boom the lower wear pads. tubes from the boom assembly. Note: Remove the retract wire cables with the boom tube. Part No. 1268497 SX-180...
  • Page 62 #0 and #1 boom tubes. Note: During removal, the overhead crane strap will Note: Pay careful attention to the location and need to be adjusted for proper balancing. amount of shims used with each wear pad. SX-180 Part No. 1268497...
  • Page 63 42 When approximately 10 feet of the #1 boom tube remains in the #0 boom tube, attach a strap from a suitable overhead lifting device and slightly lift the tube. Part No. 1268497 SX-180...

  • Page 64: Primary Boom Lift Cylinder

    Attach a lifting strap from an overhead crane or other suitable lifting device to the rod end of Carefully lower the rod end of the boom lift the the boom lift cylinder. cylinder down onto the support blocks. SX-180 Part No. 1268497...
  • Page 65 13 Install the bolt that was just removed into the anchor hole to secure the engine pivot plate from moving. Crushing hazard. Failure to install the bolt into the engine pivot plate to secure it from moving could result in death or serious injury. Part No. 1268497 SX-180...

  • Page 66: Extension Cylinder

    Raise the boom to a horizontal position and fully retract the primary extension cylinder. Remove the retaining fasteners from the boom end cover at the pivot end of the boom. Remove the cover from the machine. SX-180 Part No. 1268497...
  • Page 67 2 weldment alignment edge 2 6S limit switch 3 #3 extend cable adjusting bolt 4 5S limit switch actuator bracket 5 #2 extend cylinder mounting plate 6 3RO limit switch 7 #1 extend cylinder mounting plate Part No. 1268497 SX-180...
  • Page 68 #1 boom and pulled from the boom assembly. 20 Attach a lifting strap from an overhead crane to support the cylinder as it is removed from the boom assembly. SX-180 Part No. 1268497...
  • Page 69 Remove the pin retaining fasteners from both Operating the machine with the the rod-end and barrel-end pivot pins. Do not covers removed could result in remove the pins. death or serious injury. Part No. 1268497 SX-180...

  • Page 70: Boom Extend And Retract Cables

    #1 and #2, measuring from the points identified as (11) and (12). (Illustration 1) This is dimension "A". Note: The distance should be approximately 1 in / 2.6 cm. The actual measurement will be a function of the primary extend/retract cylinder. SX-180 Part No. 1268497...
  • Page 71 5 Boom #4 retract bolt 6 Boom #3 retract bolt 7 Boom #4 measuring edge 8 Boom #3 measuring surface 9 Boom #3 measuring edge 10 Boom #2 measuring surface 11 Boom #1 measuring edge 12 Boom #2 measuring edge Part No. 1268497 SX-180...
  • Page 72 4 #3 extend cable adjustment bolts 5 cable tension limit switch 5S 6 limit switch actuator bracket 10 At the platform end of the boom, locate the retract cable bolt under the # 1 boom tube (6). (Illustration 1) SX-180 Part No. 1268497...
  • Page 73 24 Start the engine and fully raise and extend the Result: The measurement is less than 1 in / boom approximately 15 ft / 4.6 m. 2.6 cm greater than dimension "A". Proceed to step 40. Part No. 1268497 SX-180...
  • Page 74 37 Fully retract the boom and lower the boom to limit switch bracket. (Illustration 1) the horizontal position. 44 Start the engine and fully raise and extend the 38 Stop the engine. boom approximately 15 ft / 4.6 m. SX-180 Part No. 1268497...

  • Page 75: How To Replace The Boom Extend/Retract Cables

    Bodily injury hazard. Failure to install the red cable adjustment locking bracket would allow the cable mounting bolts to loosen and fall out which could result in death or serious injury. 49 Lower the boom to the stowed position. Part No. 1268497 SX-180...
  • Page 76 5 #3 retract cable 1 wear pad fastener 6 cable retainer 2 sheave mounting fastener 7 #4 extend cable 3 sheave retaining bolt 8 #4 retract cable 4 side wear pad Remove the cable pivot assembly (2). SX-180 Part No. 1268497...
  • Page 77 20 Reverse the procedure to install the new sheave. extend cable beginning with the lower end of the cable. 31 Remove the retract bolt from the #4 boom retract cables at the platform end of the #2 boom. Part No. 1268497 SX-180...

  • Page 78: Boom Internal Cable Track

    Tag and disconnect the limit switch Extend and Retract Cables. harnesses. Remove the fasteners to the limit switch harness mounting bracket and remove the bracket. Tag and disconnect the harness to the chain brake switch (5S). SX-180 Part No. 1268497...
  • Page 79 Illustration 1 the oil pressure to dissipate gradually. Do not allow oil to 1 Securing fasteners squirt or spray. 2 Centering hole 10 Loosen, but do not remove the two nuts. Part No. 1268497 SX-180...
  • Page 80 1 Alignment edge 2 U notch (two inches) 3 V notch (6 inches) 12 Continue pulling the cable track assembly from the boom. Secure the cable track and cable tube using zip ties every 4 to 5 feet. SX-180 Part No. 1268497...

  • Page 81: Primary Boom Angle Sensor

    Note: A digital level will be required to perform this activated. procedure. Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.
  • Page 82 The system must detect a change in Note: If the system exits out of calibration mode displayed value to record the calibrated value. when the engine is started, repeat step 8 and continue to step 13. SX-180 Part No. 1268497...
  • Page 83 The system must detect a change in remove the key from the bypass/recovery key displayed value to record the calibrated value. switch. Insert the key into the main key switch and turn it to ground controls. Part No. 1268497 SX-180...

  • Page 84: Boom Length Sensor

    Note: Primary boom angle must be calibrated before calibrating boom length. Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.
  • Page 85 Note: The length sensor calibration values will not be saved correctly unless the key switch is in the bypass / recovery position. Part No. 1268497 SX-180...
  • Page 86 24 Pull out the red Emergency Stop button. Start the engine and retract the boom to the stowed position. Be sure there are no calibration faults shown on the display. SX-180 Part No. 1268497...

  • Page 87: Engines

    Then remove all of the pump mounting plate to engine bell housing bolts. Carefully pull the pump away from the engine and secure it from moving. Remove the flex plate mounting fasteners, then remove the flex plate from the engine flywheel. Part No. 1268497 SX-180...

  • Page 88: How To Install The Flex Plate

    28 ft-lbs / 38 Nm. Then torque the flex plate mounting bolts in sequence to 40 ft-lbs / 54 Apply a high viscosity coupling grease (Genie part number 128025) to the splines of the pump shaft and flex plate.

  • Page 89: Ground Controls

    Remove the key from the main key switch and insert the key into the bypass/recovery key switch. Note: The main key switch must remain in the ground control position. 1 Run 2 Bypass / Recovery 3 Recovery Part No. 1268497 SX-180...
  • Page 90 Turn the main key switch to ground controls. Remove the key from the main key switch and insert the key into the bypass/recovery key switch. SX-180 Part No. 1268497...

  • Page 91: Circuit Boards

    Contact Genie Product Support. How to Remove the LCD Display Screen Circuit Board Push in the red Emergency Stop button to the off position at both the ground and platform controls.
  • Page 92 Electrostatic discharge (ESD) can damage printed circuit board components. Maintain firm contact with a metal part of the machine that is grounded at all times when handling printed circuit boards OR use a grounded wrist strap. SX-180 Part No. 1268497...

  • Page 93: Membrane Decal

    Connect the ribbon cables to the ECM circuit Remove the ground control box lid fasteners. board. Open the ground control box. Close the control box lid and install the retaining fasteners. Part No. 1268497 SX-180...

  • Page 94: Full Machine Calibration

    Note: A digital level will be required to perform this Repair Procedure, How to Calibrate the Jib procedure. Boom Bellcrank Sensor. Note: A kit is available through Genie Product • Select option configuration. Refer to Repair Support (Genie part number 58351). This kit Section, Display Module, Options.

  • Page 95: Display Module

    >100°F Engine temperature °C (metric) engine temp will not display until temp is >38°C Primary boom angle to gravity Turntable level sensor X° direction Turntable level sensor Y° direction Platform level sensor degree Battery volts Part No. 1268497 SX-180...
  • Page 96 Default Reset the enter button and turn key switch to on position. Release the enter button and press Delete boom function speeds (minus)(minus)(previous)(previous) Delete lift function ramps Delete all (Contact Genie Product Support before using this option) SX-180 Part No. 1268497...
  • Page 97 Reverse high drive speed % 120% (max) 100% (default) 50% (min) Drive acceleration % 125% (max) 100% (default) 25% (min) Drive deceleration % 125% (max) 100% (default) 25% (min) Speed limit on steer angle 100% (max) 50% (default) Part No. 1268497 SX-180...
  • Page 98 Primary boom retract speed Jib up speed Jib down speed Jib rotate CW speed Jib rotate CCW speed Turntable rotate speed retracted Turntable rotate speed not retracted Turntable rotate speed > 75' Turntable rotate speed > 125' SX-180 Part No. 1268497...
  • Page 99 % 100% (default), Turntable rotate ramp 5% increment acceleration % Turntable rotate ramp deceleration % Jib up/down ramp acceleration % Jib up/down ramp deceleration % Jib rotate ramp acceleration % Jib rotate ramp deceleration % Part No. 1268497 SX-180...
  • Page 100 Allow turntable rotate speed YES/NO calibration Delete drive joystick calibration Delete boom up/down joystick calibration Delete boom extend/retract joystick calibration Delete turntable rotate joystick calibration Delete steer joystick calibration Delete jib up/down joystick calibration Delete jib rotate joystick calibration SX-180 Part No. 1268497...
  • Page 101 66° primary boom angle to gravity 82° Delete boom length sensor calibration? (YES/NO) Boom fully retracted (YES/NO) Boom fully extended (YES/NO) Delete jib level angle sensor calibration? (YES/NO) Set jib level to gravity (YES/NO) Part No. 1268497 SX-180...
  • Page 102 0.2 min increase/decrease Platform Always Level to (NO/YES) Gravity? Axle Motion Only While Driving? (NO/YES) Chassis Tilt Options (CODRV/COALL) Boom Length Limit (NONE/150FT/135FT/120FT) (SX180) (NONE/135FT/120FT/100FT) (SX150) SX-180 Part No. 1268497...

  • Page 103: Hydraulic Pumps

    Sauer-Danfoss service center. Contact the oil pressure to dissipate Genie Product Support to locate your local gradually. Do not allow oil to authorized service center. squirt or spray.

  • Page 104: How To Prime The Function Pump

    Clean up any oil that may have spilled. Note: The reading will show the higher pressure of Properly discard the used oil. the two function pumps. Start the engine from the ground controls. Check for hydraulic leaks. SX-180 Part No. 1268497...
  • Page 105 Once the gauge reads higher than 350 psi / 25 bar, turn the adjustment screw counterclockwise until the gauge reads 350 psi / 25 bar. Tighten the set screw. Proceed to step 11. 1 standby pressure set screw 2 standby pressure adjustment screw Part No. 1268497 SX-180...

  • Page 106: How To Adjust The Function Pump Pressure Compensator

    Result: The gauge should show 2700 psi / 186 bar on the middle pump. Result: If the gauge does not show 2700 psi / 186 bar, proceed to step 7 to adjust the function pump pressure compensator. SX-180 Part No. 1268497...

  • Page 107: Drive Pump

    Any internal service to the pump should be performed at an authorized Sauer-Danfoss service center. Contact Genie Product Support to locate your local authorized service center. How to Remove the Drive Pump 1 pressure compensator set screw Component damage hazard.
  • Page 108 Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Support the pumps with a suitable lifting device and remove the two drive pump mounting fasteners. SX-180 Part No. 1268497...

  • Page 109: How To Prime The Drive Pump

    250 psi / 17 bar. Perkins models: Connect the engine wiring harness to the fuel solenoid. Deutz models: Release the manual fuel shutoff valve. Start the engine from the ground controls. Check for hydraulic leaks. Part No. 1268497 SX-180...

  • Page 110: Manifolds

    19-21 ft-lbs / Check valve, 5 psi / 0.34 bar Pressure Circuit #1 25.7-28.5 Nm Prevents hydraulic pressure from 19-21 ft-lbs / Check valve, 5 psi / 0.34 bar flowing back into auxiliary pump #2 25.7-28.5 Nm SX-180 Part No. 1268497...
  • Page 111 June 2017 Service and Repair Manual Manifolds Part No. 1268497 SX-180...
  • Page 112 Orifice, 0.025 in / 0.635 mm Primary extend thermal pressure 19-21 ft-lbs / Relief valve, 3000 psi / 207 bar limit 25.7-28.5 Nm Primary and secondary retract 46-54 ft-lbs / Relief valve, 2500 psi / 172.4 bar pressure limit 62.6-73.4 Nm SX-180 Part No. 1268497...
  • Page 113 June 2017 Service and Repair Manual Manifolds Part No. 1268497 SX-180...
  • Page 114 25.7-28.5 Nm Solenoid operated 3 position 4 way 24-26 ft-lbs / Turntable rotate circuit directional valve 32.6-35.4 Nm Holds hydraulic oil in boom 33-37 ft-lbs / Check valve, 100 psi / 6.9 bar extend circuit 45-50 Nm SX-180 Part No. 1268497...
  • Page 115 June 2017 Service and Repair Manual Manifolds Part No. 1268497 SX-180...

  • Page 116: Valve Adjustments - Function Manifold

    Install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat step 3 to confirm relief valve pressure. Remove the pressure gauge. SX-180 Part No. 1268497...
  • Page 117 Repeat step 6 to confirm relief valve pressure. 10 Connect the limit switch connector that was disconnected in step 2. 11 Remove the pressure gauge. 12 Start the engine and fully retract the primary boom. Turn the engine off. Part No. 1268497 SX-180...

  • Page 118: Platform Level And Rotation Manifold

    25.8-28.6 Nm 19-21 ft-lbs / Flow control valve, 0.2 gpm / 0.76 L/min Platform rotate left/right circuit 25.8-28.6 Nm 19-21 ft-lbs / Flow control valve, 0.2 gpm / 0.76 L/min Platform rotate left/right circuit 25.8-28.6 Nm SX-180 Part No. 1268497...

  • Page 119: Jib Boom Manifold

    10.3 bar 25.8-28.6 Nm proportional. valve Proportional solenoid valve, 3 position 25-30 ft-lbs / Jib bellcrank level 4 way 33.9-40.7 Nm Proportional Directional Control valve, 19-21 ft-lbs / Jib rotate left/right 3 position 5 way 25.8-28.6 Nm Part No. 1268497 SX-180...

  • Page 120: Function Enable Manifold

    The function enable manifold is located on the engine side below the hydraulic pumps. Index No. Description Schematic Item Function Torque Enables function pumps to provide 20-25 ft-lbs / Solenoid valve, 2 position 2 way hydraulic pressure for all boom and 27-34 Nm steer/axle functions SX-180 Part No. 1268497...
  • Page 121 June 2017 Service and Repair Manual This page intentionally left blank. Part No. 1268497 SX-180...

  • Page 122: Steer And Axle Manifold

    Flow control valve, 9 gpm / 34 L/min Axle extend/retract circuit 68-75 Nm 50-55 ft-lbs / Solenoid Valve, 2 position 3 way Axle retract 68-75 Nm 50-55 ft-lbs / Solenoid Valve, 2 position 3 way Axle extend 68-75 Nm SX-180 Part No. 1268497...
  • Page 123 June 2017 Service and Repair Manual Part No. 1268497 SX-180...
  • Page 124 Steer left/right, left front steer 20-25 ft-lbs / Solenoid valve, 3 position 4 way cylinder 27-34 Nm Steer left/right, right front steer 20-25 ft-lbs / Solenoid valve, 3 position 4 way cylinder 27-34 Nm Pilot operated piston SX-180 Part No. 1268497...
  • Page 125 June 2017 Service and Repair Manual Part No. 1268497 SX-180...

  • Page 126: Valve Adjustments - Steer And Axle Manifold

    Start the engine from the platform controls and press down the foot switch. Press and hold the axle extend button at the platform controls. Observe the pressure reading on the pressure gauge. Refer to Specifications, Hydraulic Component Specifications. SX-180 Part No. 1268497...
  • Page 127 June 2017 Service and Repair Manual This page intentionally left blank. Part No. 1268497 SX-180...

  • Page 128: Traction Manifold Components

    90-100 ft-lbs / Flow divider/combiner valve forward and reverse 122-135.6 Nm 20-25 ft-lbs / Check valve Anti-cavitation 27.1-33.9 Nm Equalizes pressure on both sides of 30-35 ft-lbs / Orifice, 2 gpm / 7.6 L/min divider/combiner valve 40.7-47.5 Nm SX-180 Part No. 1268497...
  • Page 129 June 2017 Service and Repair Manual Manifolds Part No. 1268497 SX-180...
  • Page 130 Controls flow to circle end drive motors in 90-100 ft-lbs / Flow divider/combiner valve forward and reverse 122-135.6 Nm Controls flow to divider/combiner valves AM 90-100 ft-lbs / Flow divider/combiner valve and AR 122-135.6 Nm 20-25 ft-lbs / Check valve Anti-cavitation 27.1-33.9 Nm SX-180 Part No. 1268497...
  • Page 131 June 2017 Service and Repair Manual Manifolds Part No. 1268497 SX-180...

  • Page 132: Valve Adjustments - Traction Manifold

    (rabbit symbol) position. Note the reading on the pressure gauge. Turn the engine off. Remove the pressure gauge from the drive pump. Connect the gauge to the test port located on the traction manifold. SX-180 Part No. 1268497...

  • Page 133: Generator Manifold Component

    Check valve Prevents oil to generator 9.5-10.8 Nm 45-50 ft-lbs / Needle valve Charge pressure circuit 61-68 Nm Counterbalance valve 4.5:1 2000 psi / Adds backpressure to generator 45-50 ft-lbs / 138 bar circuit 61-68 Nm Part No. 1268497 SX-180...

  • Page 134: Valve Coils

    Result: The resistance should be within schematic item A 7.2Ω@12v specification, plus or minus 30%. Generator Manifold Result: If the resistance is not within specification, plus or minus 30%, replace the schematic item FB, FD 7.1Ω@12v coil. SX-180 Part No. 1268497...
  • Page 135 6. Resistor 10Ω Set a multimeter to read DC current. Genie part number 27287 Note: The multimeter, when set to read DC current, Note: The battery should read 9V DC or more when should be capable of reading up to 800 mA.

  • Page 136: Turntable Rotation Components

    Do not allow oil to squirt or spray. Attach a lifting strap from an overhead crane or other suitable lifting device to the lifting eye on the turntable rotation assembly. SX-180 Part No. 1268497...

  • Page 137: How To Adjust The Turntable Rotation Gear Backlash

    Loosen the lock nut on the adjustment bolt. Turn the adjustment bolt clockwise until it contacts the backlash pivot plate. 1 backlash pivot plate 2 adjustment bolt with lock nut 3 backlash pivot plate mounting bolts Part No. 1268497 SX-180...

  • Page 138: Turntable Level Sensor

    Note: If the Safety Controller (SCON) has been replaced, the entire machine needs to be calibrated Temporarily install a control box door retaining in a specific order. Consult Genie Product Support. fastener between the door and the box to prevent the control box door from moving the Note: Perform this procedure with the boom fully toggle switch while calibrating the machine.
  • Page 139 12 Press the enter or previous button on the LCD screen,until SET UNIT Y AXIS LEVEL TO GRAVITY is displayed.Place the digital level along the Y axis of the turntable. 1 + Y Axis 2 - Y Axis Part No. 1268497 SX-180...
  • Page 140 17 Remove the fastener that was temporarily installed. Close the control box door and install the door retaining fasteners. Note: When the control box door is closed, the calibration toggle switch is automatically activated to exit out of calibration mode. SX-180 Part No. 1268497...

  • Page 141: Axle Components

    Align the remaining wheels on the machine so they are visually parallel to the chassis as close as possible. Disconnect the steer sensor assembly cable from the main harness to be replaced. Part No. 1268497 SX-180...
  • Page 142 Align the sensor with the pin and install the sensor on to the pin. Note: Be sure the sensor activator pin is engaged into the sensor. Illustration 3 1 starting position 2 installed position 3 sensor cover 4 rotation arrow SX-180 Part No. 1268497...

  • Page 143: How To Calibrate A Replacement Steer Sensor

    Tighten the sensor cover fasteners. Note: If available, WebGPI can also be used for this procedure. Push in the red Emergency Stop button to the off position. Part No. 1268497 SX-180...

  • Page 144: How To Calibrate All Steer Sensors

    Turn the key switch to ground controls and pull off position. out the ground controls red Emergency Stop button to the on position. Loosen the steer angle sensor cover retaining fasteners. Do not remove the fasteners or the sensor cover. SX-180 Part No. 1268497...
  • Page 145 18 Press the enter or previous button on the buttons at the ground controls in the following LCD screen until EXIT is displayed. sequence: (plus)(enter)(enter)(plus). 19 Press the plus button to select YES, then press the enter button to accept. Part No. 1268497 SX-180...

  • Page 146: Steer Cylinders

    Use a soft metal drift to remove the pins. Remove the steering cylinder from the machine. Crushing hazard. The steer cylinder may become unbalanced and fall if not properly supported by the lifting device when removed from the machine. SX-180 Part No. 1268497...

  • Page 147: Axle Extension Cylinders

    Do not allow oil to squirt or spray. Remove the axle extension limit switch cover fasteners. Remove the cover. Remove the limit switch mounting fasteners and remove the limit switch. Do not disconnect the wiring. Part No. 1268497 SX-180...

  • Page 148: Axle Angle Sensors

    Locate the calibration toggle switch at the top position. Hold the enter button for of the ground control box. Activate calibration approximately 5 seconds and then release it. mode by moving the toggle switch in the left direction. SX-180 Part No. 1268497...
  • Page 149 Note: Do not turn the engine off with the key switch or red Emergency Stop button or all calibration 1 Run points or values will not be saved. 2 Bypass / Recovery 3 Recovery Part No. 1268497 SX-180...

  • Page 150: Generators

    Turn off the generator and then turn off the Loosen the retaining nut on the needle valve engine. and screw the adjustment screw clockwise until it stops. 1 Needle valve Turn the adjusting screw counterclockwise two turns. SX-180 Part No. 1268497...

  • Page 151: Fault Codes

    • All external AC power supply disconnected from the machine • Boom in the stowed position • Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Part No. 1268497 SX-180...

  • Page 152: Control System Fault Codes

    If necessary replace and Value at 0 V recalibrate joystick. Not calibrated Joystick Speed and Direction frozen at Calibrate Joystick zero and neutral Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device SX-180 Part No. 1268497...
  • Page 153 Value Too Low stowed. Display message on LCD. Value at 0 V Alarm sounds Not calibrated Primary up only active from TCON, Calibrate Sensor activate alarm Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device Part No. 1268497 SX-180...
  • Page 154 Power up controller with problem Active Cross-check Rotate, and Propel powers in SCON. corrected. Boom Retract allowed and Boom Down allowed if fully retracted as sensed by LSB3RO. Alarm sounds. Display message on LCD: LTB1AO ACTIVE CROSS CHECK FAULT. SX-180 Part No. 1268497...
  • Page 155 Power up controller with problem (150 ft) Cross-check corrected. Rotate, and Propel powers in SCON. Boom Retract allowed and Boom Down allowed if fully retracted as sensed by LSB3RO. Alarm sounds. Display message on LCD: LSB2RO/LSB4EO CROSS CHECK FAULT. Part No. 1268497 SX-180...
  • Page 156 Engine is overheating. Check sender, (high temp) water or oil level or radiator/heat exchanger. Oil Pressure Sender Fault Check Display message on LCD Check wiring to senders for opens or shorts. Repair or replace senders. Water/Oil Temp Sender SX-180 Part No. 1268497...
  • Page 157 Fault Check Display message on LCD PRI DOWN Power up controller with problem POWER P9A FAULT corrected. Ignition/Fuel Power P9B Fault Check Display message on LCD IGN/FUEL Power up controller with problem POWER P9B FAULT corrected. Part No. 1268497 SX-180...
  • Page 158 Display message on LCD SEC Power up controller with problem P30 (not currently used) UP/EXT POWER P30 FAULT corrected. Platform Overload Fault Check Display message on LCD Power up controller with problem (if active) corrected. Platform Overload Switches Inconsistent SX-180 Part No. 1268497...
  • Page 159 Limited Speed and Direction frozen at Check for opens in the wiring or a bad zero and neutral, Alarm sounds ground. Replace coil if necessary Value Too Low Check for shorts to ground in the wiring. Replace coil if necessary Part No. 1268497 SX-180...
  • Page 160 Check that SCON is grounded Sensor Y Direction sounds Value Too High Replace SCON Value Too Low Value at 0 V Out of Tolerance Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device SX-180 Part No. 1268497...
  • Page 161 Initiate one second beep of audible Self-clearing (transient) warning device Value Too High Limited Speed and Direction frozen at Check for opens in the wiring or a bad zero and neutral, Alarm sounds ground. Replace coil if necessary Value Too Low Part No. 1268497 SX-180...
  • Page 162 Display message on LCD. Alarm sounds. Value Too High Value Too Low Value at 0 V Not calibrated Primary up only active from TCON, Calibrate Sensor activate alarm Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device SX-180 Part No. 1268497...
  • Page 163 Initiate one second beep of audible Self-clearing (transient) warning device Value Too High Limited Speed and Direction frozen at Check for opens in the wiring or a bad zero and neutral, Alarm sounds ground. Replace coil if necessary Value Too Low Part No. 1268497 SX-180...
  • Page 164 Alarm sounds ground. Replace coil if necessary Value Too Low Limited Speed and Direction frozen at Check for shorts to ground in the zero and neutral, Alarm sounds wiring. Replace coil if necessary SX-180 Part No. 1268497...
  • Page 165 If necessary replace Value Too Low and recalibrate joystick. Value at 0 V Not calibrated Joystick Speed and Direction frozen at Calibrate Joystick zero and neutral Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device Part No. 1268497 SX-180...
  • Page 166 LED is lit on the TCON board. Repair or replace as necessary Not calibrated Primary up only active from TCON, Perform calibration procedure activate alarm Just calibrated Initiate one second beep of audible Self-clearing (transient) warning device SX-180 Part No. 1268497...
  • Page 167 Motor Valve Speed Fault Check Limited Speed and Direction frozen at Check for defective or damaged zero and neutral, Alarm sounds wiring. Check for an open or shorted valve coil. Repair or replace as Brake Valve necessary. Part No. 1268497 SX-180...
  • Page 168 Check for 5.0 VDC at the sensor. zero and neutral, Alarm sounds Check for damaged wiring going to the sensor. Check that the % .0 VDC LED is lit on the TCON board. Repair or replace as necessary SX-180 Part No. 1268497...
  • Page 169 Disable Boom Up, Extend, Down, TT Power up controller with problem Cross-check Rotate, Jib Rotate CCW, Up, Down, corrected. Platform Up, Down, Rotate and Propel. Boom Retract and Jib Rotate CW allowed. Alarm sounds. Display message on LCD: LSJ2RS/LSJ3RO CROSS-CHECK FAULT Part No. 1268497 SX-180...
  • Page 170 Disable Boom Down, Extend, and Return Boom back inside Operational Ignition/Fuel. Boom Retract and Up Envelope allowed. All functions allowed once boom is lowered back into envelope. Alarm Sounds. Display message on LCD PRIMARY BOOM SAFETY ENVELOPE SX-180 Part No. 1268497...

  • Page 171: Fault Matrix

    Jib Bellcrank Out of Level (>10°) Boom Safety (max angle) Boom Safety (max length) Axle Retract Safety Cable Tension (#1 or #2) * P-9A and P-10 energized if boom is fully retracted as indicated by LSB3RS and LSB2RS Part No. 1268497 SX-180...

  • Page 172: Fault Code Source

    Min Cal Too Low Steer Joystick Min Cal Too High Left Front Steer Sensor Right Front Steer Sensor Left Rear Steer Sensor Right Rear Steer Sensor Rocker Steer Joystick PBMLS Safety Envelope (SCON) Front Axle Sensor Rear Axle Sensor SX-180 Part No. 1268497...
  • Page 173 Propel Power P38 Right Front Steer Valve Turntable Rotate Power P39 Left Rear Steer Valve Valve Power P6R1 Right Rear Steer Valve Engine Power P6R2 Axle Valve Enable Input Power P7 Boom Not Retracted and Chassis Tilted (SCON) Part No. 1268497 SX-180...
  • Page 174 LTB1LO Active Cross-Check Axle Extend/Retract Toggle Switch RSB1AO/LSB1DO Cross-Check LTB1LO/LSB3RO Cross-Check LTB1LO/LSB4EO Cross-Check Pressure Comp Enable #1 Valve Pressure Comp Enable #2/Generator Valve Check Machine Software Type at TCON Check Machine Software Type at SCON TCON/SCON Software Inconsistent SX-180 Part No. 1268497...

  • Page 175: Deutz Td 2.9 L4 Engine Fault Codes

    Actuator error EGR-Valve; signal Sensor error water in fuel; signal range check low range check low 1223 Actuator EGR-Valve; open load 1157 Water in fuel level prefilter; maximum value exceeded 1014 Actuator error EGR-Valve; signal range check high Part No. 1268497 SX-180...
  • Page 176 Sesnor error rail pressure; signal temperature; shut off threshold range check high exceeded Sensor error rail pressure; signal Sensor error charged air range check low temperature; signal range check high Sensor error charged air temperature; signal range check SX-180 Part No. 1268497...
  • Page 177 Sensor ambient air temperature; Sensor camshaft speed; plausibility error disturbed signal Intake air sensor; plausibility error Sensor error intake air; signal range check high Sensor error intake air sensor; signal range check low Part No. 1268497 SX-180...
  • Page 178 Injector 1 (in firing order); short Physical range check low for circuit EGR differential pressure High side to low side short circuit Sensor error differential pressure in the injector 1 (in firing order) Venturiunit (EGR); signal range check low SX-180 Part No. 1268497...
  • Page 179 CAN-Receive-Frame TSC1TE; Cold start aid relay error. Setpoint Cold start aid relay open load 1079 13 Sensor supply voltage monitor 1 error (ECU) 1080 13 Sensor supply voltage monitor 2 error (ECU) Part No. 1268497 SX-180...
  • Page 180 1231 14 CAN-Bus 1 "BusOff-Status" 1180 1 1194 Physical range check low for 1235 14 CAN-Bus 2 "BusOff-Status" exhaust gas temperature upstream turbine 1180 1 1461 Turbocharger Wastegate CAN feedback; shut off threshold exceeded SX-180 Part No. 1268497...
  • Page 181 Injector diagnostics; timeout error 4765 0 1039 Physical range check high for of short circuit to ground exhaust gas temperature measurement cyl. Bank 0 upstream (DOC) 4765 1 1042 Physical range check low for exhaust gas temperature upstream (DOC) Part No. 1268497 SX-180...
  • Page 182 523470 Pressure Relief Valve (PRV) 523006 Controller mode switch; short forced to open; performed by circuit to battery pressure shock 523006 Controller mode switch; short circuit to ground 523008 Manipulation control was triggered SX-180 Part No. 1268497...
  • Page 183 Internal ECU monitoring Traction Control detection reported error 523606 Timeout Error of 523612 Internal ECU monitoring CAN-Receive-Frame TSC1AR; detection reported error Retarder 523612 Internal software error ECU; injection cut off 523612 Internal ECU monitoring detection reported error Part No. 1268497 SX-180...
  • Page 184 Minimum rail pressure exceeded (RailMeUn3) 523766 Timeout Error of CAN-Receive-Frame Active 523613 Setpoint of metering unit in TSC1AE overrun mode not plausible 523767 Timeout Error of 523615 Metering unit (Fuel-System); CAN-Receive-Frame Passive short circuit to battery highside TSC1AE SX-180 Part No. 1268497...
  • Page 185 Timeout Error of CAN-Receive-Frame UAA11; AGS sensor data 523895 Check of missing injector adjustment value programming (IMA) injector 1 (in firing order) 523896 check of missing injector adjustment value programming (IMA) injector 2 (in firing order) Part No. 1268497 SX-180...
  • Page 186 523960 1011 Physical range check high for 523932 Fuel Balance Control integrator EGR cooler downstream temp. injector 4 (in firing order); minimum value exceeded 523935 Timeout Error of CAN-Transmit-Frame EEC3VOL1; Engine send messages SX-180 Part No. 1268497...
  • Page 187 1327 Injector cylinder bank 2 slave; ground short circuit 524034 1436 Disc Separator; open load 523999 1328 Injector powerstage output Slave 524034 1437 Disc Separator; powerstage over defect temperature 524014 1254 Air pressure glow plug flush line; below limit Part No. 1268497 SX-180...
  • Page 188 1673 Timeout error of 524104 9 1676 Timeout error of CAN-Receive-Frame CAN-Receive-Frame ComRxCustSCR3 ComRxDPFCtl 524105 9 1668 Timeout error of CAN-Transmit-Frame ComEGRMsFlw 524106 9 1677 Timeout error of CAN-Receive-Frame ComRxEGRMsFlw1 524107 9 1678 Timeout error of CAN-Receive-Frame ComRxEGRMsFlw2 SX-180 Part No. 1268497...
  • Page 189 1683 Timeout error of CAN-Receive-Frame ComRxTrbChActr 524122 9 1684 Timeout error of CAN-Receive-Frame ComRxUQSens 524123 9 1685 Timeout error of CAN-Receive-Frame ComSCRHtCtl 524124 9 1686 Timeout error of CAN-Receive-Frame ComTxAT1IMG 524125 9 1687 Timeout error of CAN-Receive-Frame ComTxTrbChActr Part No. 1268497 SX-180...

  • Page 190: Perkins 854F-34T Engine Fault Code

    Engine Air Filter 1Differential Pressure : Switch Circuits - Test Erratic,Intermittent,or Incorrect Engine Air Filter 1Differential Pressure :High - Inlet Air Is Restricted least severe (1) Engine Air Filter 1Differential Pressure :High - Inlet Air Is Restricted moderate severity(2) SX-180 Part No. 1268497...
  • Page 191 Engine Rated Power :Erratic, Intermittent or ECM Memory- Test Incorrect Engine Rated Power :Special Instruction ECM Memory - Test Battery Potential/ Power Input 1 :Voltage Below Ignition Keyswitch Circuit and Battery Supply Circuit Normal - Test Part No. 1268497 SX-180...
  • Page 192 Injector Solenoid Circuit - Test Normal Engine Injector Cylinder #01 : Current Above Injector Solenoid Circuit- Test Normal Engine Injector Cylinder#01 :Data Drifted High Injector Data Incorrect- Test Engine Injector Cylinder#01 :Data Drifted Low Injector Data Incorrect - Test SX-180 Part No. 1268497...

  • Page 193: June

    Engine Speed Sensor #2 :Abnormal Engine Speed/liming Sensor Circuit - Test Frequency,Pulse Width, or Period PTO Governor State : Erratic,Intermittent, or PTO Switch Circuit - Test Incorrect 1041 Start Signal Indicator :Erratic,Intermittent,or Start Relay Circuit- Test Incorrect Part No. 1268497 SX-180...
  • Page 194 1239 Engine Fuel Leakage 1 :High- most severe (3) Fuel Rail Pressure Problem 1485 ECM Main Relay :Not Responding Properly Electrical Power Supply- Test 1485 ECM Main Relay :Special Instruction Electrical Power Supply- Test SX-180 Part No. 1268497...
  • Page 195 After treatment #1 Intake 02 :Failure Oxygen Level- Test 3217 After treatment #1 Intake 02 : Out of Calibration Oxygen Level- Test 3217 After treatment #1 Intake 02 : High - least Oxygen Level- Test severe (1) Part No. 1268497 SX-180...
  • Page 196 Sensor Supply Voltage 3 : Erratic,Intermittent,or 5 Volt Sensor Supply Circuit - Test Incorrect 3697 Particulate Trap Lamp Command :Current Indicator Lamp Circuit- Test Above Normal 3698 Exhaust System High Temperature Lamp Indicator Lamp Circuit- Test Command :Current Below Normal SX-180 Part No. 1268497...
  • Page 197 Relief Valve : Special Instruction 5571 High Pressure Common Rail Fuel Pressure Fuel Rail Pressure Problem Relief Valve :High - moderate severity (2) 5826 Emission Control System Operator Inducement Refer to "Operator Inducement Codes". Severity :High - moderate severity (2) Part No. 1268497 SX-180...
  • Page 198 Service and Repair Manual June 2017 This page intentionally left blank. SX-180 Part No. 1268497...

  • Page 199: Schematics

     Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Part No. 1268497 SX-180...

  • Page 200: Wire Circuit Legend

    V61AXR – V stands for valve power. Number 61 stands for axle retracted circuit; AXR stands for Axle retracted. R46HRN – R stands for Relay output, supplying power to the horn (HRN). Number 46 is the circuit number for the horn. SX-180 Part No. 1268497...
  • Page 201 Data High Jib Extend/Retract Control Data Low Jib Up/Down Flow Control Electrical Displacement Control Propel Signal Envelope Lockout Joystick 5V DC Power Envelope Light Jib Rotate Left (CCW) Extend/Retract Lockout Jib Rotate Right (CW) Engine Status Lamp Part No. 1268497 SX-180...
  • Page 202 Primary Boom Up Reverse Pressure Comp Enable Right Front Platform Control Right Front Steer Sensor Primary Ext/Ret Lockout Retract Lockout Primary Boom Extend/Retract Flow Control Primary Boom Up/Down Signal Right Rear Primary Lockout Platform Level Down SX-180 Part No. 1268497...
  • Page 203 Steering Valve (CW) Test Switch Sensor Turntable Tilt Alarm Sec Boom Extend/Retract Flow Control Turntable Tilt Sensor CAN Shield Secondary Boom Lockout Valve (riser down) Secondary Boom Lockout Valve (extend) Spare Speed Sensor Steer Control Signal Part No. 1268497 SX-180...

  • Page 204: Wire Color Legend

    Wire Color Legend Blue BL/BK Blue/Black BL/RD Blue/Red BL/WH Blue/White Black BK/RD Black/Red BK/WH Black/White BK/YL Black/Yellow Brown Green GR/BK Green/Black GR/WH Green/White RD/BK Red/Black RD/WH Red/White Orange OR/BK Orange/Black OR/RD Orange/Red White WH/BK White/Black WH/RD White/Red Yellow SX-180 Part No. 1268497...
  • Page 205 12V DC ignition supply BL/RD Auxiliary Platform Key switch power to platform WH/BK Boom envelope safety valve Power to platform cutoff Power to warning senders BK/WH Power to safety interlock switches WH/BK Power to oil pressure sender (engine) Part No. 1268497 SX-180...
  • Page 206 Can 2.0/J1939 Low Steer Signal to Solenoid Valve Can 2.0/J1939 High OR/RD Multi-function Valve GR/WH Tilt signal X axis BK/RD Load Moment Overweight GR/BK Tilt signal Y axis RD/BK Load Moment Underweight Tilt sensor power Hydraulic Oil Cooler SX-180 Part No. 1268497...
  • Page 207 Power to Safety Module BL/WH Primary Extend/Retract Signal RD/WH Drive Power (P_38) RD/WH Primary Up/Down Signal RD/BK Primary Boom Up/Secondary Boom Down-Extend (P_11/30) WH/RD TT Rotate Signal WH/RD Turntable Rotate Flow Control Safety (P_39) OR/RD Boom Envelope Safety Part No. 1268497 SX-180...
  • Page 208 Lift Power Relay CAN 2.0 / J1939 High 48 Volt Alternator field (or Battery) Ground or Return 24 Volt Battery Envelope or Load Sense Recovery Program setup Enable Encode A Encode B Bootstrap or Program Enable SX-180 Part No. 1268497...

  • Page 209: Limit Switches And Angle Sensors

    An example is the drive enable limit switch, which disables the drive function anytime the boom is rotated past the rear tires, indicated by the 'circle' end of the drive chassis.In some cases, the engine will be stopped if safety parameters are exceeded. Part No. 1268497 SX-180...
  • Page 210 Cable Tension #2Safety Limit Switch LSB6S Boom Length Operational/Safety LTB1LO/S Stringpot Boom #0 - 2 ft (boom fully retracted) LSB3RO Out of stowed. Normally open Operational Limit Switch switch;contacts close when primary boom is fully retracted. SX-180 Part No. 1268497...
  • Page 211 Turntable #2 Operational Limit LST2O Activates the drive enable Normally closed Switch zone when the turntable is switch;contacts open rotated in the left direction. when turntable is rotated in the left direction. counterweight end platform end Part No. 1268497 SX-180...
  • Page 212 Master wheel when in rear steer mode. Right Rear #1 Steer Operational Rotary RSRR1SO Provides wheel position Sensor information during steering. Blue side Blue end Yellow end Front Rear Square end Circle end Platform end Yellow side SX-180 Part No. 1268497...

  • Page 213: Circuit Connector Legend

    2 pin Deutsch DT platform level up valve 3 pin Deutsch SAE DT connector (Y20) (swivel-upper) 2 pin Deutsch DT platform level down valve (Y19) 4 pin Deutsch DT proximity kill (LSP1PROX) 2 pin Deutsch DT footswitch (FS1) Part No. 1268497 SX-180...
  • Page 214 4 pin Deutsch DT drive enable safety cable (LST1S) J155C 2 way Deutsch DTP lower boom cable to J127 6 pin Deutsch DTM pri boom up/dwn/TT rot swing joystick (JC7) J157 2 pin Deutsch DT plat harness to upper boom cable SX-180 Part No. 1268497...
  • Page 215 2 pin Deutsch DT jib rotated CCW (LSJ3RO) J207 4 pin Deutsch DT 3.5ft extend safety (LSB3RS) J208 12 pin Deutsch DT lower limit to zero tube cable J209 4 pin Deutsch DT 151ft retract safety (LSB2RS) Part No. 1268497 SX-180...

  • Page 216: Connector Pin Legend

    (0 to 1 kHZ / 0 to 13.8 Vptop) Ground Ref signal power / GND to external sensors, input power(s) and ground 12V Power (x > 6 Amps) CONT 12V Power (x < 1 Amp) SNSR Sensor Power 5.0 Vdc Supply for sensors SX-180 Part No. 1268497...
  • Page 217 D82CAN(+ )-YL CAN bus connection P11-19 NOT USED No connection P11-20 NOT USED No connection P11-21 DIAG GND Ground P11-22 DIAG PWR (12V ) 12V power for TCON, DCON, and SCON P11-23 NOT USED No connection Part No. 1268497 SX-180...
  • Page 218 P12-21 LSB2RS S69PBE-BK/WH Input - primary boom section #1 retracted (151ft retracted safety) P12-22 SPARE DI Spare P12-23 P1 SEQ SX-180 only P12-24 P2 SEQ SX-180 only P12-25 SNSR GND SNSR GND-BR Ground to angle sensor P12-26 SNSR SNSR PWR (5V) P109ANG-GR/WH Power to angle sensor (5.0VDC)
  • Page 219 S139TRF-WH/RD Safety power feed to turntable rotate flow control valve P13-20 TT_TILT_X_AXIS Analog input from tilt sensor (spare) P13-21 TT_TILT_Y_AXIS Analog input from tilt sensor (spare) P13-22 AC GENERATOR V45HG-GR/WH Output to ON/ OFF generator valve P13-23 VALVE_RETURN_3 Valve ground return Part No. 1268497 SX-180...
  • Page 220 ON/OFF valve drive (Activate Pressure Comp Valve on pump) P14-34 PRESS COMP ENBL VLV #1 V155PCE1-OR/RD ON/OFF valve drive (Activate Pressure Comp Valve on pump) P14-35 AC GENERATOR BYPASS V150BV-GR/BK Output to ON/OFF Generator Bypass VALVE SX-180 Part No. 1268497...
  • Page 221 P_7 PLAT-GR/WH Power for function enable while in recovery mode J17-13 P_11 S140ENL-OR/RD Power for boom up in service mode J17-14 CONT TCON MODE RD/WH TCON mode power J17-15 CONT ALARM PWR ALM PWR-BL TCON alarm signal J17-16 ALARM GND ALM GND-BR TCON alarm ground Part No. 1268497 SX-180...
  • Page 222 Output from horn membrane switch on PCON P21-17 CAN LOW D81CAN(-)-GR CAN bus connection P21-18 CAN HIGH D82CAN(+)-YL CAN bus connection P21-19 NOT USED P21-20 NOT USED P21-21 NOT USED P21-22 NOT USED P21-23 PWR-PCON P23PCON-BK Power to PCON E-Stop ESTOP SX-180 Part No. 1268497...
  • Page 223 Ground for jib bellcrank level sensor P22-32 JIB SNSR IN C148JBS-BL/WH Analog signal input for jib bellcrank level sensor P22-33 JIB ROTATED CCW C214JRS-RD/WH Jib rotated CCW signal (from LSJ2RS) P22-34 VALVE_RETURN_2 VLVRET2-BR Valve ground return P22-35 NOT USED No Connection Part No. 1268497 SX-180...
  • Page 224 C165TRS-WH/RD Turntable rotate CW/CCW signal from boom joystick (JC7) J29-13 SNSR JOYSTICK_PWR_4 P162JPW4-OR Joystick power (JC7) J29-14 SNSR JOYSTICK_PWR_1 P162JPW1-OR Joystick power (JC3) J29-15 JOYSTICK_GND_4 JSGND4-BR Joystick signal ground (JC7) J29-16 JOYSTICK_GND_1 JSGND1-BR Joystick signal ground (JC3) SX-180 Part No. 1268497...
  • Page 225 PLAT ROT Platform Rotate CCW signal (TS7) CCW-GR/BK J169-18 PLAT ROT CW PLAT ROT CW-GR Platform Rotate CW signal (TS7) J169-19 CONT ALARM ALARM(+)-RD/BK PCON alarm signal J169-20 PWR-PCON ESTOP PWR-RD/BK Power to PCON E-Stop (P2) ESTOP Part No. 1268497 SX-180...
  • Page 226 NOT USED J1-17 STEER MODE SELECT STR MODE R-OR/BK Steer Mode Select - Right toggle switch input RIGHT J1-18 SPARE Spare (option) toggle switch input J1-19 NOT USED J1-20 GND2 GND2-BR Ground for toggle switch inputs SX-180 Part No. 1268497...
  • Page 227 C60RAP-GR/WH Analog signal input for rear axle position sensor SENSOR (RSRA1O) P31-22 SPARE Not used (0-5V Analog Input - Biased to 2.5V) P31-23 AXLE NOT EXT PWR P61LSA-GR Power to axle safety switches (LSFA1ES and LSRA1ES) Part No. 1268497 SX-180...
  • Page 228 P32-21 RF STEER LEFT V37RFS-BL/BK ON/OFF valve drive (right front steer left) P32-22 LF STEER RIGHT V36LFS-BL ON/OFF valve drive (left front steer right) P32-23 LF STEER LEFT V37LFS-BL/BK ON/OFF valve drive (left front steer left) SX-180 Part No. 1268497...
  • Page 229 Safety circuit for boom up (power) P122-09 P_6R2 P54ENG-BK/WH Safety circuit power (from TCON) P122-10 P_9B P58LS-RD/BK Safety circuit for fuel/ignition (power) P122-11 P_6R1 P53LS-WH/BK Safety circuit power (from TCON) P122-12 P_9A+P_10 P57PBD-RD/WH Safety circuit for boom down and extend (power) Part No. 1268497 SX-180...

  • Page 230: Engine Relay And Fuse Panel Legend- Deutz Td2011 And Perkins 1104D Models

    Fuse, 30A, Eng / Start / Alt Fuse, 60A, Glow Plug Fuse, 20A, Hydraulic Oil Cooler / Horn B3BAT Fused Power from B1 B1BAT Power from Battery R21PIGN Ignition 02PGND Ground Start Relay CR15 Glow Plug Relay SX-180 Part No. 1268497...

  • Page 231: Engine Relay And Fuse Panel Legend- Deutz Td2.9 Models

    Fuse, 20A, RPM Solenoid Fuse, 30A, Eng / Start/ Alt Fuse 60A, Glow Plug Fuse, 20A, Hydraulic Oil Cooler / Horn B3BAT Fused Power from B1 B1BAT Power from Battery R21PIGN Ignition 02PGND Ground CR17 Glow Plug Relay Part No. 1268497 SX-180...

  • Page 232: Engine Relay And Fuse Panel Legend- Perkins 854F Models

    Fuse, 30A, Eng / Start / Alt Fuse, 60A, Glow Plug Fuse, 20A, Hydraulic Oil Cooler / Horn B3BAT Fused Power from B1 B1BAT Power from Battery R21PIGN Ignition 02PGND Ground Engine Starter CR81 ECU Power SX-180 Part No. 1268497...

  • Page 233: Telematics Connector Pin Legend

    June 2017 Service and Repair Manual Telematics Connector Pin Legend Genie installed Telematics connector is wired with an Active High digital input. Connector Pin Numbering Note: A Deutsch plug p/n DT06-08SA mates with the Genie Telematics connector Circuit Type Circuit Properties Genie Machine Function(s)

  • Page 234: Electrical Symbols Legend

    Relay Power relay Gauge sending unit button Coolant temperature Diode starting aid, Oil temperature Oil pressure switch Control relay contact switch - normally glow plug or flame switch normally open normally closed normally open open ignitor SX-180 Part No. 1268497...

  • Page 235: Hydraulic Symbols Legend

    2 position, 3 way directional 3 way shuttle valve valve Solenoid operated Counterbalance valve with Pilot operated 2 position, 2 position, 2 way solenoid 3 position 4 way directional pressure and pilot ratio 2 way directional valve valve valve Part No. 1268497 SX-180...

  • Page 236: June

    Service and Repair Manual June 2017 This page intentionally left blank. SX-180 Part No. 1268497...

  • Page 237: Electrical Schematics - Control Circuits

    June 2017 Service and Repair Manual Control Circuits - Horn...

  • Page 238: Control Circuits - Horn

    Service and Repair Manual June 2017 Control Circuits - Horn SX-180 Part No. 1268497...

  • Page 239: Control Circuits - Power

    June 2017 Service and Repair Manual Control Circuits - Power Part No. 1268497 SX-180...
  • Page 240 Service and Repair Manual June 2017 Control Circuits - Power...
  • Page 241 June 2017 Service and Repair Manual Control Circuits - Can Bus...

  • Page 242: Control Circuits - Can Bus

    Service and Repair Manual June 2017 Control Circuits - Can Bus SX-180 Part No. 1268497...

  • Page 243: Control Circuits - Deutz Td2011L04I Engine

    June 2017 Service and Repair Manual Control Circuits - Deutz TD2011L04i Engine Part No. 1268497 SX-180...
  • Page 244 Service and Repair Manual June 2017 Control Circuits - Deutz TD2011L04i Engine...
  • Page 245 June 2017 Service and Repair Manual Control Circuits - Deutz 2.9 Engine...

  • Page 246: Control Circuits - Deutz 2.9 Engine

    Service and Repair Manual June 2017 Control Circuits - Deutz 2.9 Engine SX-180 Part No. 1268497...

  • Page 247: Control Circuits - Perkins 1104D-44T Engine

    June 2017 Service and Repair Manual Control Circuits - Perkins 1104D-44T Engine Part No. 1268497 SX-180...
  • Page 248 Service and Repair Manual June 2017 Control Circuits - Perkins 1104D-44T Engine...
  • Page 249 June 2017 Service and Repair Manual Control Circuits - Perkins 854 Engine...

  • Page 250: Control Circuits - Perkins 854 Engine

    Service and Repair Manual June 2017 Control Circuits - Perkins 854 Engine SX-180 Part No. 1268497...

  • Page 251: Control Circuits - Axle Extend/Retract

    June 2017 Service and Repair Manual Control Circuits - Axle Extend/Retract Part No. 1268497 SX-180...
  • Page 252 Service and Repair Manual June 2017 Control Circuits - Axle Extend/Retract...
  • Page 253 June 2017 Service and Repair Manual Control Circuits - Steering...

  • Page 254: Control Circuits - Steering

    Service and Repair Manual June 2017 Control Circuits - Steering SX-180 Part No. 1268497...

  • Page 255: Control Circuits - Propel

    June 2017 Service and Repair Manual Control Circuits - Propel Part No. 1268497 SX-180...
  • Page 256 Service and Repair Manual June 2017 Control Circuits - Propel...
  • Page 257 June 2017 Service and Repair Manual Control Circuits - Turntable Rotate...

  • Page 258: Control Circuits - Turntable Rotate

    Service and Repair Manual June 2017 Control Circuits - Turntable Rotate SX-180 Part No. 1268497...

  • Page 259: Control Circuits - Boom Up/Down

    June 2017 Service and Repair Manual Control Circuits - Boom Up/Down Part No. 1268497 SX-180...
  • Page 260 Service and Repair Manual June 2017 Control Circuits - Boom Up/Down...
  • Page 261 June 2017 Service and Repair Manual Control Circuits - Boom Extend/Retract...

  • Page 262: Control Circuits - Boom Extend/Retract

    Service and Repair Manual June 2017 Control Circuits - Boom Extend/Retract SX-180 Part No. 1268497...

  • Page 263: Control Circuits - Jib Up/Down, Jib Rotate And Platform Rotate

    June 2017 Service and Repair Manual Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate Part No. 1268497 SX-180...
  • Page 264 Service and Repair Manual June 2017 Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate...
  • Page 265 June 2017 Service and Repair Manual Control Circuits - Platform Level and Jib Bellcrank Level...

  • Page 266: Control Circuits - Platform Level And Jib Bellcrank Level

    Service and Repair Manual June 2017 Control Circuits - Platform Level and Jib Bellcrank Level SX-180 Part No. 1268497...

  • Page 267: Control Circuits - Platform Load Sense

    June 2017 Service and Repair Manual Control Circuits - Platform Load Sense Part No. 1268497 SX-180...
  • Page 268 Service and Repair Manual June 2017 Control Circuits - Platform Load Sense...
  • Page 269 June 2017 Service and Repair Manual Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights...

  • Page 270: Control Circuits - Flashing Beacons, Oil Cooler And Drive/Work Lights

    Service and Repair Manual June 2017 Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights SX-180 Part No. 1268497...

  • Page 271: Control Circuits - Recovery Pld

    June 2017 Service and Repair Manual Control Circuits - Recovery PLD Part No. 1268497 SX-180...
  • Page 272 Service and Repair Manual June 2017 Control Circuits - Recovery PLD...
  • Page 273 June 2017 Service and Repair Manual Control Circuits - Telematics...

  • Page 274: Control Circuits - Telematics

    Service and Repair Manual June 2017 Control Circuits - Telematics SX-180 Part No. 1268497...

  • Page 275: Generator Receptacle Wiring- Ansi/Csa

    June 2017 Service and Repair Manual Generator Receptacle Wiring- ANSI/CSA Part No. 1268497 SX-180...
  • Page 276 Service and Repair Manual June 2017 Generator Receptacle Wiring- ANSI/CSA...
  • Page 277 June 2017 Service and Repair Manual Generator Receptacle Wiring - CE...

  • Page 278: Generator Receptacle Wiring- Ce

    Service and Repair Manual June 2017 Generator Receptacle Wiring - CE SX-180 Part No. 1268497...

  • Page 279: Perkins 1104D-44T Engine Electrical Schematic

    June 2017 Service and Repair Manual Perkins 1104D-44T Engine Electrical Schematic Part No. 1268497 SX-180...
  • Page 280 Service and Repair Manual June 2017 Perkins 1104D-44T Engine Electrical Schematic...
  • Page 281 June 2017 Service and Repair Manual Perkins 854F-34T Engine Electrical Schematic...

  • Page 282: Perkins 854F-34T Engine Electrical Schematic

    Service and Repair Manual June 2017 Perkins 854F-34T Engine Electrical Schematic SX-180 Part No. 1268497...

  • Page 283: Perkins 854F-34T Engine Harness

    June 2017 Service and Repair Manual Perkins 854F-34T Engine Harness Part No. 1268497 SX-180...
  • Page 284 Service and Repair Manual June 2017 Perkins 854F-34T Engine Harness...
  • Page 285 June 2017 Service and Repair Manual Deutz TD2.9 Engine Electrical Schematic...

  • Page 286: Deutz Td2.9 Engine Electrical Schematic

    Service and Repair Manual June 2017 Deutz TD2.9 Engine Electrical Schematic SX-180 Part No. 1268497...

  • Page 287: Deutz Td2.9 Engine Harness

    June 2017 Service and Repair Manual Deutz TD2.9 Engine Harness Part No. 1268497 SX-180...
  • Page 288 Service and Repair Manual June 2017 Deutz TD2.9 Engine Harness...

  • Page 289: Hydraulic Schematic

    June 2017 Service and Repair Manual Hydraulic Schematic Part No. 1268497 SX-180...
  • Page 290 Service and Repair Manual June 2017 Hydraulic Schematic...

  • Page 291: Electrical Schematic

    TCON MEMBRANE PANEL (MS2) SX-180 ELECTRICAL SCHEMATIC with Deutz TD2011L04i Engine PRIMARY BOOM UP/DOWN SERVICE PCON HORN AND TURNTABLE PRIMARY BOOM JIB UP/DOWN AND TS17 TS15 TS23 TS22 PCON PLATFORM PLATFORM E-STOP ROTATE DRIVE & STEERING AUXILIARY START ENGINE DRIVE...
  • Page 292 SX- 180 Part No. 1268497 Servic e and R epair M anual June 2017...

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