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QS-15R
Genie QS-15R Manuals
Manuals and User Guides for Genie QS-15R. We have
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Genie QS-15R manual available for free PDF download: Service Manual
Genie QS-15R Service Manual (204 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 8 MB
Table of Contents
Find a Manual for this Model
2
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Component and Manifold Specifications
17
Hydraulic Oil Specifications
18
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
Scheduled Maintenance Procedures
25
Introduction
25
Maintenance Schedule
27
Pre-Delivery Preparation Report
29
Scheduled and Programmed Maintenance Inspection Report
31
Commissioning Procedures
33
Perform 40 Hour Service
33
Quarterly Maintenance Procedures
34
Check for Open Bulletins and Owner Registration
34
Battery Inspection
35
Inspect the Electrical Wiring
38
Inspect the Electrical Contactor
38
Inspect the Voltage Inverter (if Equipped)
39
Test the Flashing Beacons (if Equipped)
40
Test the Alarm Package (if Equipped)
40
Inspect the Tires and Wheels (Including Castle Nut Torque)
41
Check the Lifting Chain Adjustments
42
Clean and Lubricate the Columns
42
Adjust the Sequencing Cables
43
Visual Inspection of the Hydraulic Oil
44
Test the Drive Brakes
45
Test the Drive Speed - Stowed Position
46
Test the Drive Speed - Raised Position
47
Annual Maintenance Procedures
48
Grease the Platform Overload Mechanism (if Equipped)
48
Test the Platform Overload System (if Equipped)
48
Programmed Maintenance Procedures
51
P0-1 Grease the Steer Yokes
51
P1-1 Inspect the Mast Assembly
51
P1-2 Inspect and Lubricate the Lifting Chains
52
P2-1 Replace the Hydraulic Filter
53
P2-2 Test or Replace the Hydraulic Oil
53
Repair Procedures
55
Introduction
55
Section 4 Repair Procedures
55
Platform Controls
57
Circuit Board
59
Joystick
60
Platfrom Controls Alarm
60
Platform Emergency Stop Button
61
Ground Controls
62
Software Revision Level
63
Machine Setup
64
Level Sensors
65
Hydraulic Pump
74
How to Remove the Hydraulic Pump
75
Function Manifold
76
Function Manifold Components
76
Valve Adjustments - Function Manifold
78
Valve Coils
81
Brake Release Hand Pump Components
83
Hydraulic Tank
84
Non-Steer Axle Components
85
Drive Brake
85
Steer Axle Components
86
Yoke and Drive Motor
86
Steer Cylinder
87
Steer Bellcrank
88
Platform Components
89
Platform
89
Platform Extension Deck
90
Work Tray
91
Mast Components
92
Mast
92
How to Disassemble the Mast
93
How to Assemble the Mast
95
Glide Pads
96
Lifting Chains
97
How to Inspect the Lifting Chains
98
Platform Overload Components
101
Platform Overload System (if Equipped)
101
Platform Overload Recovery Message
103
Obstruction Sensing System
105
Obstruction Sensing System (QSR Models)
105
How to Replace an Obstruction Sensing Pad (QSR Models Only)
105
Battery Charger
107
Selecting a Charge Profile
108
Batteries
109
How to Remove the Batteries
109
Diagnostics
110
Introduction
110
GCON I/O Map Without Load Sense
112
GCON I/O Map with Load Sense
113
Operation Indicator Codes (OIC)
114
Diagnostic Trouble Codes (DTC)
114
Troubleshooting "HXXX" and "PXXX" Faults
115
Fault Inspection Procedure
116
Type "HXXX" Faults
118
Type "PXXX" Faults
119
Type "UXXX" Faults
120
Type "FXXX" Faults
121
Type "CXXX" Faults
122
Battery Charger
123
Charger Fault Codes
124
Charger Error Codes
125
Schematics
129
Introduction
129
Section 6 Schematics
129
Electrical Component and Wire Color Legends
130
Wiring Diagram Ground and Platform Controls
132
Electrical Symbol Legend
133
Hydraulic Symbols Legend
134
Electrical Schematics - ANSI / CSA Models
135
Electrical Schematic, GR • QSW, ANS / CSA (from Serial Number GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015)
136
Electrical Schematic, GR • QSW, ANSI / CSA (from Serial Numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)
140
Electrical Schematic, GR • QSW, ANSI / CSA (from Serial Numbers GR14-29742 to GR1540225 and QS14-1551 to QS15-2426)
144
To GR16P
145
Electrical Schemamtic, GR • QSW, ANSI / CSA (from Serial Numbers GR15-40226 to GR16P-41929 and QS15-2427 to QS16P-2451)
146
Electrical Schematic, GR • QSW, ANSI / CSA (from Serial Numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2468)
148
(From Serial Numbers GRP-46500, GRR-101 and QSP-4500)
149
Electrical Schematic, QSR, ANSI/CSA
152
(From Serial Number QS11-1000 - QS11-1015)
152
(From Serial Number QS11-1016 to QS14-1550)
156
Electrical Schematic, QSR, ANSI/CSA (from Serial Number QS14-1551 to QS15-2426)
160
Electrical Schematic, QSR, ANSI/CSA (from Serial Number QS15-2427 to QS16P-2451)
161
Electrical Schematic, QSR, ANSI/CSA (from Serial Number QS16P-2452 to QS16P-2468)
164
Electrical Schematic, QSR, ANSI/CSA (from Serial Number QS16P-2469 to QS16P-4499) (from Serial Number QSP-4500)
165
Electrical Schematics - as / CE Models
167
Electrical Schematic, GR/QSW, AS/CE
168
Qs11-1000 - Qs11-1015)
168
Electrical Schematic, GR/QSW, AS/CE (from Serial Numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)
172
Electrical Schematic, GR/QSW, AS/CE (from Serial Numbers GR14-29742 to GR15-40225 and QS14-1551 to QS15-2426)
176
Electrical Schematic, GR/QSW, AS/CE (from Serial Numbers GR15-40226 to GR16P-41929 and QS15-2427 to QS16P-2451)
178
Electrical Schematic, GR/QSW, AS/CE (from Serial Numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2468)
180
Electrical Schematic, GR/QSW, AS/CE
181
(From GRP-46500, GRR-101 and QSP-4500)
181
From Serial Numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P
181
Electrical Schematic, QSR, as / CE (from Serial Number QS11-1000 to QS11-1015)
184
Electrical Schematic, QSR, AS/CE (from Serial Number QS11-1016 to QS14-1550)
188
Electrical Schematic, QSR, AS/CE (from Serial Number QS14-1551 to QS15-2426)
192
Electrical Schematic, QSR, AS/CE (from Serial Number QS15-2427 to QS16P-2451)
193
Electrical Schematic, QSR, AS/CE (from Serial Number QS16P-2452 to QS16P-2468)
196
Electrical Schematic, QSR, AS/CE (from Serial Number QS16P-2469 to QS16P-4499) (from Serial Number QSP-4500)
197
Hydraulic Schematics
199
Hydraulic Schematic, GR • QSR • QSW
200
(From GR10-20000 to GR12-24138 and QS11-1000 to QS12-1063)
200
Hydraulic Schematic GR • QSR • QSW
201
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