Genie 21180 Lift Lifting System Manuals

Manuals and User Guides for Genie 21180 Lift Lifting System. We have 1 Genie 21180 Lift Lifting System manual available for free PDF download: Service Manual

Genie 21180 Service Manual (337 pages)

Brand: Genie | Category: Lifting Systems | Size: 4 MB

Table of Contents
5
A Machine Specifications
17
Performance Specifications
17
Hydraulic Specifications
18
Manifold Component Specifications
20
A Ford LRG-425 EFI Engine Specifications
21
A Deutz F3L-1011F Engine Specifications
23
A Perkins 104-22 Engine Specifications
24
Machine Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Pre-Delivery Preparation
31
Maintenance Inspection Report
33
Checklist a Procedures
35
Perform Pre-Operation Inspection
35
Perform Function Tests
35
Perform Engine Maintenance - Deutz Models
36
Perform Engine Maintenance - Perkins Models
37
Test the Oscillate Axle (if Equipped)
38
Perform 30 Day Service
38
Perform Engine Maintenance - Ford and Perkins Models
39
Inspect the Fuel Filter/Water Separator - Diesel Models
41
Check and Adjust the Engine RPM - Perkins Models
43
Grease the Turntable Rotation Bearing and Rotate Gear
44
Perform Engine Maintenance - Ford Models
44
Perform Engine Maintenance - Perkins Models
45
Checklist B Procedures
46
Inspect the Battery
46
Inspect the Electrical Wiring
46
Test the Key Switch
47
Perform Engine Maintenance - Ford Models
48
Check the Exhaust System
48
Check the Oil Cooler and Cooling Fins - Deutz Models
49
Check the Lug Nut Torque (Including the Tires and Wheels)
50
Confirm the Proper Brake Configuration
50
Check the Oil Level in the Drive Hubs
51
Check and Adjust the Engine RPM - Ford and Deutz Models
51
Test the Ground Control Override
52
Check the Directional Valve Linkage
53
Test the Platform Self-Leveling
53
Test the Engine Idle Select
54
Test the Fuel Select Operation - Ford Models
54
Test the Drive Brakes
55
Test the Drive Speed - Stowed Position
56
Test the Drive Speed - Raised or Extended Position
56
Test the Alarm Package (if Equipped)
57
Perform Hydraulic Oil Analysis
58
Replace the Fuel Filter/Water Separator Element - Perkins Models
59
Replace the Fuel Filter Element - Perkins Models
61
Perform Engine Maintenance - Deutz Models
62
Perform Engine Maintenance - Ford Models
63
Perform Engine Maintenance - Perkins Models
63
Checklist C Procedures
64
Perform Engine Maintenance - Deutz Models
64
Grease the Platform Overload Mechanism (if Equipped)
64
Checklist D Procedures
68
Check the Boom Wear Pads
68
Check the Turntable Rotation Bearing Bolts
68
Check the Free-Wheel Configuration
70
Replace the Drive Hub Oil
71
Check and Adjust the Air/Lpg Mixture - Ford Models
72
Perform Engine Maintenance - Deutz Models
73
Inspect for Turntable Bearing Wear
73
Calibrate the Platform Overload System (if Equipped)
75
Replace the Hydraulic Filters
76
Checklist E Procedures
78
Test or Replace the Hydraulic Oil
78
Change the Fuel Hoses - Ford Models
80
Perform Engine Maintenance - Deutz Models
81
Grease the Steer Axle Wheel Bearings, 2WD Models
81
Platform Controls
84
Circuit Board
84
Joysticks
85
Platform Components
89
Platform Leveling Slave Cylinder
89
Platform Rotator
90
Jib Boom Components, Z-45/25J
92
Jib Boom
92
Jib Boom Lift Cylinder
93
Primary Boom Components
94
Cable Track
94
Primary Boom
98
Primary Boom Lift Cylinder
100
Primary Boom Extension Cylinder
101
Platform Leveling Master Cylinder
102
Secondary Boom Components
104
Secondary Boom
104
Secondary Boom Lift Cylinders
109
Engines
110
RPM Adjustment - Ford and Deutz Models
110
RPM Adjustment - Perkins Models
110
Flex Plate
110
Engine Fault Codes - Ford Models
111
Hydraulic Pumps
113
Lift/Steer Pump
113
Drive Pump
114
Manifolds
116
Function Manifold Components (before Serial Number 22050)
116
Valve Adjustments - Function Manifold (before Serial Number 22050)
120
Function Manifold Components (after Serial Number 22049)
122
Valve Adjustments - Function Manifold (after Serial Number 22049)
126
Jib Boom / Platform Rotate Manifold Components (before Serial Number 22050)
127
Jib Boom / Platform Rotate Manifold Components (after Serial Number 22049)
128
Turntable Rotation Manifold Components
129
Directional Valve Manifold Components
130
Drive Manifold Components, 2WD
132
Valve Adjustments, 2WD Drive Manifold
134
Drive Manifold Components, 4WD
136
Valve Adjustments, 4WD Drive Manifold
138
Turntable Rotation Components
139
Turntable Rotation Assembly
139
Axle Components
140
Hub and Bearings, 2WD Models
140
Fault Codes - Control System
144
Fault Codes - Ford Models
148

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