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Manuals and User Guides for FULTON VSRT-40. We have
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FULTON VSRT-40 manual available for free PDF download: Installation, Operation And Maintenance Manual
FULTON VSRT-40 Installation, Operation And Maintenance Manual (118 pages)
Gas Fired Steam Boiler
Brand:
FULTON
| Category:
Boiler
| Size: 5.63 MB
Table of Contents
Table of Contents
2
Iwarnings & Cautions Explained
4
Warnings & Cautions in Manual
4
Regulations
7
Section 1 - Introduction
9
General
9
Technical Data
9
Product Overview
9
Section 2 - Installation
15
General
15
Pre-Installation
15
Receiving Inspection
16
Siting
17
Ventilation
17
Connections
19
Flue Outlet
19
Blowdown Valves
21
Water Level Gauge (Sight Glass)
21
Steam Safety Valve
21
Main Steam Valve
25
Steam Pressure Gauge
25
Gas Supply
26
Gas Valve with Pilot Gas Line
27
Multi Bloc Gas Valves
28
Electrical Requirements
29
Electrical Customer Connections
29
Water Supply
32
Glossary of Water Supply Terms
33
Piping Specifications
34
Insulation
35
Section 3 - Post Installation
37
Gas Purge
37
Pipework Leak/Pressure Tests
37
Electrical Installation Testing
37
Final Installation Inspection
37
Section 4 - Commissioning
39
Commissioning the Boiler
39
Boiler Inspection and Initial Firing Gas Burner
39
Adjustment of the Yokogawa UT-32A Operating Controller
51
Section 5 - Operation
54
General
54
Controls
54
Boiler Controls
54
Control Panel
55
Steam Pressure Controls
57
Setting Steam Pressure Controls
58
Testing Steam Pressure Controls
58
Water Level Control Probes
59
Filling the Boiler All Models
59
Draining the Boiler
60
Boiler Start-Up (from Cold) All Models
61
Boiler Start-Up Following Short Term Shut-Down
61
Boiler Shut-Down
62
Short Term Shut-Down(Hours)
62
Medium Term Shut-Down(Days)
62
Long Term Shut-Down (Weeks)
62
Section 6 - Maintenance
65
Boiler Platform (if Fitted)
65
Visual Checks
65
Burner Flame Sensor Test
66
Water Level and Low Water Safety Control Procedures
67
Feedwater Pump Test
67
Low Water Level Check
68
Evaporation Check
69
Blowdown Procedures
69
Main Boiler Blowdown (Manual)
69
Water Level Gauge (Sight Glass) Blowdown
70
Boiler Internal Inspection
71
Fitting New Gaskets to Boiler Inspection Holes
71
Important Information
71
Fitting Procedure
72
Schedule of Operator Tests and Checks
73
Daily
74
Weekly-In Addition
74
Monthly-In Addition
75
Six Monthly Gas Safe Engineer Only
76
Annually Gas Safe Engineer Only
76
After All Repairs & Maintenance - in Addition
77
Maintenance Record Keeping
78
Section 7 - Inspection
79
Inspection
79
Section 8 - Troubleshooting
81
Troubleshooting - Gas Boiler
81
Troubleshooting - Feed Water Pump
85
Appendix A - Ti Sheets
87
VSRT Dimensions & Specification
87
Recommended Water Conditions
109
High Integrity Water Limiters
112
Auto TDS Blowdown Systems
115
Material & Workmanship Guarantee
117
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