Fronius Acerios Manuals

Manuals and User Guides for Fronius Acerios. We have 2 Fronius Acerios manuals available for free PDF download: User Information, Operating Instructions Manual

Fronius Acerios User Information (116 pages)

Roboter-Interface

Brand: Fronius | Category: Welding System | Size: 6 MB

Deutsch

3
- Table of Contents
  3
- Eingangssignale zur Stromquelle
  5
  - Schweißen ein
    5
  - Roboter Bereit
    5
  - Betriebsarten
    5
  - Master-Kennung Twin
    8
  - Gas Test
    8
  - Drahtvorlauf
    9
  - Drahtrücklauf
    10
  - Positionssuchen (Touch Sensing)
    10
  - Brenner Ausblasen
    11
  - Quellenstörung Quittieren
    12
  - Job-Nummer
    12
  - Programm-Nummer
    12
  - Schweißsimulation
    12
  - Synchropuls Disable
    12
  - SFI Disable
    12
  - Puls-/Dynamik Korrektur Disable
    12
  - Leistungs-Vollbereich
    13
  - Rückbrand Disable
    13
  - Leistung (Sollwert)
    13
  - Lichtbogen-Längenkorrektur (Sollwert)
    13
  - Pulskorrektur (Sollwert)
    13
  - Rückbrand (Sollwert)
    13
  - Dynamic Power Control DPC Enable
    14
- Zusätzlich Verwendete Signale für den WIG Bereich
  15
  - KD Disable
    15
  - Externe Box
    15
  - Verfahren DC/AC
    16
  - Verfahren DC-/DC
    16
  - Kalottenbildung
    16
  - Pulsen Disable
    16
  - Pulsbereichs-Auswahl
    16
  - Hauptstrom (Sollwert)
    16
  - Externer Parameter (Sollwert)
    16
  - Grundstrom (Sollwert)
    17
  - Duty Cycle (Sollwert)
    17
  - Duty Cycle Disable
    17
  - Grundstrom Disable
    17
  - Drahtgeschwindigkeit Fd.1 (Sollwert)
    17
  - Hochfrequenz Aktiv
    17
- Zusätzlich Verwendete Signale für den HAP Bereich
  18
  - Pulsen Disable
    18
  - Pulsbereichs-Auswahl
    18
  - Hauptstrom (Sollwert)
    18
  - Externer Parameter (Sollwert)
    18
  - Grundstrom (Sollwert)
    18
  - Duty Cycle (Sollwert)
    18
  - Duty Cycle Disable
    18
  - Grundstrom Disable
    18
  - Hochfrequenz Aktiv
    19
- Ausgangssignale zum Roboter
  20
  - Lichtbogen Stabil (Stromfluss-Signal)
    20
  - Limitsignal
    20
  - Prozess Aktiv
    20
  - Hauptstrom-Signal
    20
  - Kollisionsschutz
    20
  - Stromquelle Bereit
    20
  - Kommunikation Bereit
    20
  - Error-Nummer
    20
  - Festbrand-Kontrolle
    21
  - Roboter Zugriff
    21
  - Schweißdraht Vorhanden
    21
  - Kurzschluss-Zeit Überschreitung
    21
  - Daten Dokumentation Bereit
    21
  - Puls High
    21
  - Schweißspannung (Istwert)
    21
  - Schweißstrom (Istwert)
    21
  - Motorstrom (Istwert)
    21
  - Lichtbogen-Länge (Istwert)
    22
  - Drahtgeschwindigkeit (Istwert)
    22
  - Leistung Außerhalb Bereich
    22
  - Fehler-Nummer
    22
  - Fehler-Nummer UBST
    26
- Programmlisten-Beispiel (M 0164)
  28
  - Program List
    28
- Signalverlauf bei Anwahl über Programm-Nummer und Sollwerte ohne Fehler
  30
- Signalverlauf bei Anwahl über Job-Nummer ohne Fehler
  32
- Signalverlauf bei Anwahl über Programm-Nummer und Sollwerte mit Fehler
  33
- Signalverlauf bei Anwahl über Job-Nummer mit Fehler
  35
- Signalverlauf bei Anwahl über Job-Nummer mit Limitsignal (Warnung)
  36
- Signalverlauf bei Anwahl über Job-Nummer mit Limitsignal (Anlagenstopp)
  37
- Zeitgleiche Anwahl der Signale „Job-Nummer" oder „Programmnummer" und „Schweißen ein
  38
- Von Fronius Empfohlene Vorgehensweise
  38
English

41
- Input Signals to the Power Source
  43
  - Welding Start
    43
  - Robot Ready
    43
  - Operating Modes
    43
  - Master Selection Twin
    46
  - Gas Test
    46
  - Wire Inching
    46
  - Wire Retract
    47
  - Touch Sensing
    48
  - Torch Blow out
    49
  - Source Error Reset
    49
  - Job Number
    49
  - Program Number
    50
  - Welding Simulation
    50
  - Synchropuls Disable
    50
  - SFI Disable
    50
  - Pulse/Dynamic Correction Disable
    50
  - Full Power Range
    50
  - Burn-Back Disable
    50
  - Power (Command Value)
    50
  - Arc Length Correction (Command Value)
    51
  - Pulse Correction (Command Value)
    51
  - Burn-Back (Command Value)
    51
  - Dynamic Power Control DPC Enable
    51
- Other Signals Used for TIG Welding
  52
  - Cold Wire Disable
    52
  - External Box
    52
  - DC/AC Process
    53
  - DC- / DC+ Process
    53
  - Cap Shaping
    53
  - Pulse Disable
    53
  - Pulse Range Selection
    53
  - Main Current (Set Value)
    53
  - External Parameter (Set Value)
    53
  - Base Current (Set Value)
    53
  - Duty Cycle (Set Value)
    54
  - Duty Cycle Disable
    54
  - Base Current Disable
    54
  - Wirefeed Speed Fd.1 (Set Value)
    54
  - High Frequency Active
    54
- Other Signals Used for HAP Mode
  55
  - Pulse Disable
    55
  - Pulse Range Selection
    55
  - Main Current (Set Value)
    55
  - External Parameter (Set Value)
    55
  - Base Current (Set Value)
    55
  - Duty Cycle (Set Value)
    55
  - Duty Cycle Disable
    55
  - Base Current Disable
    55
  - High Frequency Active
    56
- Output Signals to the Robot
  57
  - Arc Stable (Current Flow Signal)
    57
  - Limit Signal
    57
  - Process Active
    57
  - Main Current Signal
    57
  - Collision Protection
    57
  - Power Source Ready
    57
  - Communication Ready
    57
  - Error Number
    57
  - Stick Control
    58
  - Robot Access
    58
  - Welding Wire Available
    58
  - Short Circuit Timeout
    58
  - Data Documentation Ready
    58
  - Pulse High
    58
  - Welding Voltage (Real Value)
    58
  - Welding Current (Real Value)
    58
  - Motor Current (Real Value)
    58
  - Arc Length (Real Value)
    59
  - Wire Speed (Real Value)
    59
  - Power Outside Range
    59
  - Error Number
    59
  - Error Number UBST
    63
- Example of a Program List (M 0164)
  65
  - Program List
    65
- Signal Waveform When Selecting Via Program Number and Command Values with no Errors
  67
- Signal Waveform When Selecting Via Job Number with no Errors
  69
- Signal Waveform When Selecting Via Program Number and Command Values with Errors
  70
- Signal Waveform When Selecting Via Job Number with Errors
  72
- Signal Waveform When Selecting Via Job Number with Limit Signal (Warning)
  73
- Signal Waveform When Selecting Via Job Number with Limit Signal (Machine Stops)
  74
- Fronius-Recommended Procedures
  75
Français

77

Fronius Acerios Operating Instructions Manual (84 pages)

Brand: Fronius | Category: Cleaning Equipment | Size: 0 MB

Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Grid Connection
8
Personal Protection and Protection of Others
8
Data Regarding Noise Emission Values
8
Danger from Toxic Gases and Vapors
9
Danger from Fire
9
Hazards from Grid Current and Process Current
10
Stray Currents
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Particular Hazard Areas
12
Impaired Plasma Surface Treatment
13
Danger from Gas Cylinders
13
Danger Due to Escaping Gas
13
Safety Measures at the Setup Location and During Transport
14
Safety Measures in Normal Operation
14
Maintenance and Repair
15
Safety Inspection
15
Disposal
15
Safety Symbols
16
Data Backup
16
Copyright
16
General Information
17
General
19
Device Concept
19
Operating Principle
19
Application Areas
20
System Configurations
20
Operating Controls and Connections
21
Control Panel
23
General
23
Safety
23
Control Panel
24
Shortcut Keys - Special Functions
27
General
27
Key Lock
27
Show Software Version, Runtime, and Coolant Flow
28
Connections, Switches, and Mechanical Components
29
Acerios Connections
29
Installation and Startup
31
Before Installation and Initial Operation
33
Safety
33
Minimum Equipment
33
Intended Use
33
Setup Regulations
33
Grid Connection
34
Installation
35
Safety
35
General
35
Commissioning
37
Connecting the Gas Cylinder
37
Connecting the Plasma Torch
37
Plasma Surface Treatment
39
Overloaded Electrode
41
Description of Operating Modes
42
2-Step Mode
42
Plasma Surface Treatment
43
Safety
43
Process Parameters
43
Plasma Surface Treatment
44
Special Functions and Options
45
Arc Break Monitoring Function
45
Ignition Time-Out Function
45
Plasma Pulsing
45
Hold-Function
46
Job Mode
47
General
47
Abbreviations
47
Saving a Job
48
Job Retrieval
49
Copying/Overwriting a Job
50
Deleting a Job
52
Setup Settings
53
The Setup Menu
55
General
55
Accessing the Setup Menu
55
Accessing the 2Nd Level Setup Menu
55
Adjusting Parameters
55
Parameters in the Setup Menu
56
Parameters in the 2Nd Level Setup Menu
57
Exiting the 2Nd Level Setup Menu
60
Exiting the Setup Menu
60
Displaying Plasma System Resistance R
61
General
61
Measuring Plasma System Resistance R
61
Displaying Plasma System Inductance L
62
General Information on Plasma System Inductance L
62
The Gas Menu
63
General
63
Accessing the Gas Menu
63
Adjusting Parameters
63
Parameters in the Gas Menu
63
Exiting the Setup Menu
64
The Job Correction Menu
65
General
65
Accessing the Job Correction Menu
65
Adjusting Parameters
65
Correctable Parameters in the Job Correction Menu
65
Exiting the Job Correction Menu
67
Troubleshooting and Maintenance
69
Troubleshooting
71
General
71
Safety
71
Displayed Service Codes
71
Power Source Troubleshooting
75
Service, Maintenance and Disposal
77
General
77
Safety
77
At Every Start-Up
77
Every 2 Months
77
Every 6 Months
78
Disposal
78
Appendix
79
Technical Data
81
Special Voltage
81
Acerios
81
Explanation of Footnotes
81

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Fronius Acerios User Information (116 pages)

Table of Contents

Deutsch

English

Français

Fronius Acerios Operating Instructions Manual (84 pages)

Table of Contents

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