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Manuals and User Guides for Frick Vyper 752. We have
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Frick Vyper 752 manual available for free PDF download: Installation Operation & Maintenance
Frick Vyper 752 Installation Operation & Maintenance (76 pages)
Brand:
Frick
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
2
Preface
4
Introduction
4
Job Inspection
4
Transit Damage Claims
4
Figure 1 - Vyper ™ Data Plate
5
Unit Identification
5
Vyper ™ Model Numberdefinitions/Nomenclature
5
Model Descriptions
6
HP Model Descriptions
6
Vyper Pre-Installation Site Check List
7
Vyper Pre-Operation Site Check List
7
Pre-Startup Inspection
8
Vyper System Overview
9
Vyper Component Description
9
Figure 2A - Vyper ™ Elementary Wiring Diagram
10
Figure 2B - Vyper ™ Elementary Wiring Diagram
11
Harmonic Filter
12
Figure 3 - VSD Input Current Without Harmonic Filter
13
Figure 4 - VSD Input Current with Harmonic Filter
13
Figure 5A - Harmonic Filter Elementary Wiring Diagram
14
Figure 5B - Harmonic Filter Elementary Wiring Diagram
15
Current Limits
16
Electrical Limits
16
General Operation Description
16
Input Short Circuit Limits
16
Table 1 - Supply Voltage Requirements
16
Table 2 - Operating Voltage Limits
16
Table 3 - Power Interruption Minimum Voltage Limits
16
Table 4 - Unit Current Limits
16
Table 5 - Circuit Breaker Ratings and Lug Sizes
16
Installation
17
Rigging and Handling
17
Package Mounted Units
17
Figure 6 - Vyper ™ Package Mounted on Frick RWF II 134
17
Figure 7 - Vyper ™ Cabinet and Stand
18
Remote Mounted Units
19
Environment
19
Table 6 - Ambient Temperature Operating Limits
19
Table 7 - Vyper ™ Cabinet Component Temperature Thresholds
19
Vyper Cooling Configuration
19
Vyper Cooling Loop
19
Coolant Temperature Limits
20
General Cooling System Requirements
20
Water Recommendations
20
Glycol Recommendations
20
Figure 8 - Minimum Flow Rates - GLYCOL
20
Table 8 - Entering Coolant Temperature Limits
20
Figure 10 - Pressure Drop Vs. Flow Rate
21
Figure 9 - Minimum Flow Rates - WATER
21
Heat Exchanger Pressure Drop
21
Figure 11 - Vyper ™ P&I Diagram - Noneconomized
22
Figure 12 - Vyper ™ P&I Diagram - Economized
22
Acceptable Cable Types
23
Unshielded Cable
23
Shielded Cable
23
Figure 13 - Ground Circuit
23
Fuses and Circuit Breakers
23
Grounding
23
Power Wiring
23
Control Wiring
24
Electrical Wiring Conduit
24
Power Factor Capacitors
24
Table 10 - Recommended Transformer Sizes
24
Table 9 - Digital Control Signal Wire Recommendations
24
Transformers
24
Interfacing Electrical Equipment
25
Interference with Electronicequipment
25
Pneumatic Controls
25
Soft-Start Sequence
25
System Operating Conditions
25
Figure 14 - Vyper ™ Cabinet Power and Control Entry Locations
26
Vyper ™ Power and Control Entry Locations
26
Vyper ™ Preinstallation Site Checklist
26
External Power and Control Wiring
27
Input Power Connection
27
Figure 15 - Vyper ™ Input Power Terminal Connection Lugs
27
Figure 16 - Insulation Stripped from Power Leads
27
Figure 17 - Fastening Power Leads
27
Figure 18 - Ground Connection
27
Output Power Connection (Remote Mount)
28
Output Power Connection (Package Mount)
28
Figure 19 - Vyper ™ Output Power Terminal Connection Lugs
28
Table 11 - Vyper ™ Output Power Lead Torque Specifications
28
Vyper Wiring and Wiring Diagrams
29
Quantum ™ Lx Communications Wiring
29
Figure 20 - Vyper ™ Starter, Motor, Blower, and Quantum Wiring
29
Figure 21 - Quantum ™ LX Communications Terminal Block
29
Figure 22 - Analog Board Wiring
30
Figure 23 - Temperature Control Valve Wiring
30
Motor Thermal Protection Options
31
Figure 24 - Thermistor Motor Protection Wiring
31
Figure 25 - RTD Motor Protection Wiring
31
Vyper Preoperation Site Checklist
32
Blower Motor Rotation
33
Coolant Contamination and Properties
33
Adding and Replacing Coolant
34
Figure 26 - Coolant Circulation System
34
Figure 27 - Removing the Cooling System Pipe Plug
34
Figure 28 - Hose Connected to the Heat Exchanger Drain
34
Figure 29 - Draining Coolant
34
Figure 30 - Refilling the Cooling System
35
Figure 31 - VSD Logic Board Connection J2
35
Figure 32 - Topping off the Coolant Supply
35
Figure 33 - Installing the Cooling System Pipe Plug
35
Figure 34 - VSD Logic Board Connection J2
35
Operation
36
Quantum ™ Lx Control Panel
36
Vyper Operation
36
Accessing the Vyper Setup
37
Figure 35 - Quantum ™ LX Operating Status Screen
37
Figure 36 - Quantum ™ LX Session Screen
38
Figure 37 - Quantum ™ LX Operating Status Screen
38
Setting User Level
38
Configuring Compressor Operation
39
Figure 38 - Quantum ™ LX Compressor Configuration Screen
39
Figure 39 - Communications Screen
40
Programming Vyper™ / Quantum™Lx Communications
40
Table 12 - Comm1 Setpoints
40
Figure 40 - PID Setup Screen
41
Programming Pid Setup
41
Table 13 - PID Channel #5 Setpoints
41
Figure 41 - Operating Values Menu
42
Figure 42 - Pulldown for Vyper Screen
42
The Vyper and Harmonic Filter Screens
42
Figure 43 - Vyper™ Screen
43
Table 14 - Binary Parameter Indicator Status
43
Vyper Screen Setpoints
43
Figure 44 - Harmonic Filter Screen
44
Harmonic Filter Screen
44
Figure 45 - Low Motor Amps
45
Figure 46 - Motor Screen
45
Programming the Motor Screen
45
Table 15 - Applied Motor FLA Calculation
45
Table 16 - High Motor Amps Safety Calculation Table
45
Figure 47 - High Motor Amps
46
Figure 48 - Ex.1 Motor Amps Safety Calculation Table
46
Figure 49 - Ex. 1 Motor Amp Setpoint Calculations (Table A)
46
Figure 50 - Ex. 2 Motor Amps Safety Calculation Table
46
Figure 51 - Ex.2 Motor Amp Setpoint Calculations (Table B)
46
High Motor Amp Limit Examples
46
Table 17 - High Motor Amp Setpoint Calculations (Table A)
46
Table 18 - High Motor Amp Setpoint Calculations (Table B)
46
Figure 52 - Ex. 3 Motor Amps Safety Calculation Table
47
Figure 53 - Ex. 3 Motor Amp Setpoint Calculations (Table A)
47
Figure 54 - Ex. 4 Motor Amps Safety Calculation Table
47
Figure 55 - Ex. 4 Motor Amp Setpoint Calculations (Table A)
47
Figure 56 - Motor Screen VFD Setpoints
47
VFD Setpoints
47
Capacity Control Setpoints
48
Figure 57 - Motor Screen Capacity Control Setpoints
48
Figure 58 - Example 1 VFD and Capacity Control Setpoints
49
Suggested VFD and Capacity Control Settings
49
Figure 59 - 5:1 Turndown Suggested Control Strategy
50
Figure 60 - Example 2 VFD and Capacity Control Setpoints
50
Compressor Safeties Screen
51
Figure 61 - Compressor Safeties Screen
51
Figure 62 - 2:1 Turndown Suggested Control Strategy
52
Figure 63 - Example 2 VFD and Capacity Control Setpoints
52
Capacity Control Setpoints Screen
53
QUANTUM Lx PANEL SETUP
37
Figure 64 - Capacity Control Setpoint Screen
53
Figure 65 - Vyper Logic Board
53
Figure 66 - Logic Board SW3
53
Vsd Logic Board Setup
53
Figure 67 - Vyper Logic Board
54
Figure 68 - FLA Trim Pot
54
Figure 69 - Job FLA on the Vyper Screen
54
Motor Rotation
54
Setting the Job Fla
54
Table 19 - Limit Calculations
54
Figure 70 - Control Logic Board
55
Figure 71 - Filter Logic Board
55
Maintenance
56
Normal Maintenance Operations
56
Replacement of the Vyper Power Module
56
Standard Maintenance
56
Figure 72 - Power Module Screw Tightening Sequence
57
Replacement of the Vyper ™ Harmonic Filter Power Module
57
Figure 73 - Logic Board Test Button
58
Frequently Asked Questions
58
Vyper Alarms / Shutdowns
59
Overview
59
Frick Vyper Fault Code List
59
Table 20 - Fault Code List
59
Fault Codefault Code Descriptions
60
Index
72
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