FPT CURSOR Series Manuals

Manuals and User Guides for FPT CURSOR Series. We have 4 FPT CURSOR Series manuals available for free PDF download: Repair Manual, Use And Maintenance, User Manual

FPT CURSOR Series, C13ENTZW, F3HFE615A B001 Manual

Brand: FPT | Category: Engine | Size: 2 MB

FPT CURSOR Series Repair Manual (274 pages)

Brand: FPT | Category: Engine | Size: 24 MB

Section 2 Operating Diagrams

29
- Table of Contents
  29
- HP Pump CPN 5 - 22/2
  33
- Hydraulic Accumulator (Rail)
  34
- Electro-Injector CRIN
  35
- Fuel Filter
  37
- Pressure Limiter Valve
  37
- Oil Filter Tightening Torques
  38
- Lubrication
  39
  - Oil Pump
    40
  - Overpressure Valve
    40
  - Oil Pressure Regulator Valve
    41
  - Heat Exchanger
    41
  - Filter By-Pass Valve
    42
  - Engine Oil Filter
    42
  - Valve Integrated in Piston Cooling Nozzle
    43
  - Oil Vapour Recirculation (Blow-By)
    44
- Cooling
  45
  - Description
    45
  - Operation
    46
  - Water Pump
    46
  - Thermostat
    46
  - Description
    47
- Turbocharging
  47
  - Turbocharger
    48
  - Air Filter
    49
Section 3 Electrical Equipment

51
- Engine Side Wiring
  54
  - Engine Side Wiring Diagram
    54
  - Engine Side Wiring Diagram
    55
- Pin out Connector 1A (96 Pin) - Control Unit Edc 17 Hp 41
  56
- Crin Injector 3.3
  59
  - Rail Pressure Sensor (RSD 4)
    59
  - Pressure Sensor Inside Engine Crankcase
    60
  - Crankshaft Sensor
    61
  - Camshaft Sensor
    62
  - Fuel Temperature Sensor
    63
  - Coolant Temperature Sensor
    63
  - Oil Pressure and Temperature Sensor
    64
  - Fuel Filter Clogged Sensor
    65
- Alternator
  66
Section 4 Scheduled Maintenance

71
Section 5 Removal-Refitting of the Main Engine Components

85
- Protective Grille Removal - Refitting
  87
  - Removal
    87
  - Refitting
    87
- Radiator Assembly Removal - Refitting
  87
  - Refitting
    88
- Fan Removal - Refitting
  89
  - Removal
    89
  - Refitting
    90
- Engine Cable Removal-Refitting
  90
  - Removal
    90
- Removal-Refitting of the Main Engine
  90
  - Components
    90
- Removal-Refitting of Ancillary Belt
  91
  - Removal
    91
  - Refitting
    91
  - Removal
    92
  - Refitting
    92
- Starter Motor Removal-Refitting
  99
  - Removal
    100
  - Refitting
    100
- Turbocharger Removal-Refitting
  100
- Exhaust Manifold Removal-Refitting
  102
  - Removal
    102
  - Refitting
    102
- Oil Filter and Mount Removal-Refitting
  104
  - Removal
    104
  - Refitting
    104
- Heat Exchanger Removal-Refitting
  105
  - Removal
    105
  - Refitting
    106
  - Removal
    107
  - Refitting
    107
- Fuel Filter Removal-Refitting
  108
  - Removal
    108
  - Refitting
    108
- Engine Control Unit Removal-Refitting
  109
  - Removal
    109
  - Refitting
    109
- Air Filter Removal - Refitting
  110
  - Removal
    110
  - Refitting
    110
- Blow-By Removal-Refitting
  111
  - Removal
    111
  - Refitting
    111
- Intake Manifold Removal-Refitting
  112
  - Removal
    112
  - Refitting
    112
- Fuel Pump Removal-Refitting
  113
  - Removal
    113
  - Refitting
    115
- Tappet Cover Removal-Refitting
  117
  - Removal
    117
  - Refitting
    117
- Common Rail Removal-Refitting
  118
  - Removal
    118
  - Refitting
    119
- Electro-Injector Removal-Refitting
  120
  - Removal
    120
  - Refitting
    120
- Rocker Arm Shaft Removal-Refitting
  121
  - Removal
    121
  - Refitting
    121
  - Setting Rocker Free Play
    122
- Electro - Injectors Removal-Refitting
  123
  - Removal
    123
  - Refitting
    124
  - Setting Rocker Free Play
    126
- Cylinder Head Removal-Refitting
  127
  - Removal
    127
  - Refitting
    133
Section 6 General Mechanical Overhaul

149
- Engine Disassembling
  153
- Disassembly of Engine at Bench (Components at the Front)
  157
  - Damper Flywheel Removal
    157
  - Alternator Support Removal
    157
  - Electromagnetic Coupling Pulley Removal
    158
  - Assembly of Auxiliary Parts
    158
  - Thermostat Case Removal
    158
  - Crankshaft Front Gasket Removal
    159
- Disassembly of Engine at Bench (Components at Exhaust Side)
  159
  - Turbocharger and Exhaust Manifold Removal
    159
  - Heat Exchanger Removal
    160
- Disassembly of Engine at Bench (Components at the Intake Side Part 1)
  160
  - Disassembly of the Starter Motor
    160
  - Inlet Manifold Removal
    160
  - Engine Control Unit Removal
    161
- Disassembly of Engine at Bench (Components at the Rear Side Part 1)
  161
  - Blow-By Case Removal
    161
  - Blow-By Filter Removal
    161
  - Timing Gear Cover Removal
    162
- Disassembly of Engine at Bench (Components at the Intake Side Part 2)
  162
  - Fuel Filter Removal
    162
  - High Pressure Pump Removal
    162
- Disassembly of Engine at Bench (Components at the Top Part 1)
  162
  - Removal of Head Cover
    162
- Disassembly of Engine at Bench (Components at the Rear Side Part 2)
  164
  - Timing Gear Removal
    164
  - Flywheel Removal
    164
  - Crankshaft Rear Gasket Removal
    165
  - Removing Engine Mounts
    165
  - Flywheel Case Removal
    165
  - Double Gear Removal
    165
  - Connecting Rod Removal
    166
  - Disassembling the Oil Pump
    166
- Disassembly of Engine at Bench (Components at the Top Part 2)
  166
  - Rocker Arm Shaft Removal
    166
  - Rail Removal
    167
  - Injector Removal
    167
  - Removing the Engine Brake Cylinders
    168
  - Camshaft Removal
    168
  - Cylinder Head Removal
    168
- Disassembly of Engine at Bench (Components at the Bottom)
  169
  - Oil Sump Removal
    169
  - Suction Strainer Removal
    169
- Disassembly of Engine at Bench (Crankcase Components Side)
  169
  - Connecting Rod Removal
    169
  - Lower Crankcase Removal
    170
  - Crankshaft Removal
    170
  - Main Bearings and Oil Nipples Removal
    170
  - Crankcase Checks
    171
  - Cylinder Liners Removal
    173
  - Cylinder Liner Refitting and Protrusion Check
    173
  - Crankshaft Measurements
    174
  - Measuring Crankpins
    176
  - Defining the Diameter Class of the Seats for Half-Bearings on the Crankcase
    177
  - Defining the Diameter Class of the Main Journals
    179
  - (Nominal Diameter)
    180
  - Defining the Diameter Class of the Crankpins
    180
- Selection of Main Half-Bearings
  181
- Overhauling the Connecting Rod-Piston Assembly
  191
  - Circlips Removal
    192
  - Piston Removal
    192
  - Measuring the Piston Diameter
    192
  - Measuring the Piston Pin Diameter
    192
  - Conditions for Correct Pin-Piston Coupling
    193
  - Connecting Rod Checks
    194
  - Axis Alignment Check
    196
  - Torsion Check
    196
  - Bending Check
    197
  - Connecting Rod Small End Bush Check
    197
  - Piston Assembly
    197
  - Fitting Circlips
    198
- Cylinder Head Overhaul
  198
  - Main Operation
    198
  - Valve Removal
    198
  - Regrinding - Replacing the Valve Seats
    200
  - Replacing the Valve Guides
    201
  - Checking Protrusion of Injectors
    201
  - Valve Spring Check
    201
  - Valve Assembly
    201
  - Mounting the Oil Seal Ring
    202
- Timing System Assembly
  202
  - Main Operation
    202
  - Change Transmission Gear Bushing
    202
  - Replacement of the Dual Idle Gear Bushes
    203
  - Tolerance Characteristics
    205
  - Class of Importance Product Characteristics
    205
  - Camshaft Bushings Check
    206
  - Replacing Camshaft Bushings Using Beater
    207
  - Rocker Shaft Check
    208
  - Exhaust Valve Rocker Arm Check
    209
  - Intake Valve Rocker Arms Check
    209
- Engine Assembly
  209
- Assembly of Engine at Bench (Components at the Bottom)
  216
  - Suction Strainer Installation
    216
  - Oil Sump Assembly
    216
- Assembly of Engine at Bench (Components at the Rear Part 1)
  217
  - Installing the Oil Pump
    218
  - Double Gear Assembly
    218
  - Fitting Flywheel Case
    219
  - Crankshaft Rear Gasket Assembly
    220
  - Engine Support Assembly
    220
  - Engine Flywheel Assembly
    220
  - High Pressure Pump Flange Assembly
    221
  - Fitting Camshaft
    222
  - Assembling the Engine Brake Cylinders
    224
- Assembly of Engine at Bench (Components at the Top Part 1)
  217
  - Cylinder Head Assembly
    217
- Assembly of Engine at Bench (Components at the Top Part 2)
  225
  - Injector Assembly
    225
  - Rail Installation
    225
  - Fitting Rocker Shaft Assembly
    226
  - Camshaft Timing
    227
  - Phonic Wheel Timing
    230
- Assembly of Engine at Bench (Components at the Intake Side)
  231
  - High Pressure Pump Assembly
    231
  - Intake and Exhaust Rocker Arm Clearance Adjustment
    233
- Assembly of Engine at Bench (Components at the Intake Side)
  234
  - Fuel Filter Assembly
    234
  - Inlet Manifold Assembly
    235
  - Starter Motor Assembly
    236
- Assembly of Engine at Bench (Components at the Top Part 3)
  234
  - Tappet Cover Assembly
    234
- Assembly of Engine at Bench (Components at the Rear Part 2)
  236
  - Timing Gear Assembly Cover Mounting
    236
  - Blow-By Filter Fitting
    236
  - Blow-By Case Fitting
    237
  - Assembly of Rpm and Timing Sensor
    237
- Assembly of Engine at Bench (Components at the Exhaust Side)
  237
  - Heat Exchanger Assembly
    237
  - Turbocharger Assembly
    238
  - Exhaust Manifold Assembly
    238
  - Thermostat Case Assembly
    239
  - Crankshaft Front Gasket Installation
    239
  - Assembly of Auxiliary Parts
    240
  - Electromagnetic Coupling Assembly
    240
  - Alternator Support Assembly
    240
  - Alternator Assembly
    241
  - Alternator/Water Pump Drive Belt Assembly
    241
  - Damper Flywheel Installation
    241
  - Removing the Engine from the Rotating Stand
    242
- Engine Assembly
  242
  - Asembly of Bracket Interference Components
    242
  - Assembly of G-Drive Components
    244
- Checks
  245

FPT CURSOR Series Use And Maintenance (45 pages)

POWER GENERATION ENGINE

Brand: FPT | Category: Engine | Size: 2 MB

Use and Maintenance
2
Table of Contents
3
General Information
4
Warranty
4
Spare Parts
4
Responsibility
4
Safety
4
Safety Warning Symbols
5
Engine Technical Data
6
Nameplates
10
Identification Plate
10
Type-Approval Plate
10
Delegated Assembly" Plate
10
Labels
11
Use
12
Preliminary Checks
12
For Proper Use of the Engine
12
Special Warnings
13
Coolant Circuit
13
Lubrication Circuit
13
Fuel Circuit
13
Run-In
14
Checks and Maintenance
15
Maintenance Personnel
15
Accident Prevention
15
Refuelling
16
Oil Quality
17
International Specifications
17
Frequencies
18
Guidelines
20
Checks to be Made During Periods of Use - How to Proceed
21
Periodic Maintenance - How to Proceed
24
Replacing the Engine Oil Filter
26
Fuel Filter Replacement
29
Unscheduled Maintenance - How to Proceed
34
Engine Handling
36
Disposal of Waste
36
Filter Disassembly
37
Filter Assembly
38
Long Period of Engine Inactivity
40
Preparing the Engine for a Long Period of Inactivity
40
Engine Start-Up after a Long Period of Inactivity
41
Engine Faults
42

FPT CURSOR Series Use And Maintenance (31 pages)

G-Drive Engines

Brand: FPT | Category: Engine | Size: 1 MB

Preliminary Checks
6
Starting and Stopping the Engine
6
Engine Pre-Heating
6
Interconnection Electrical Unit
7
For Proper Use of the Engine
8
Special Warnings
9
Lubrication Circuit
9
Fuel Circuit
10
Controls and Maintenance
12
Maintenance Personnel
12
Accident Prevention
12
How to Proceed
16
Coolant Level Inspection
17
Change Oil Filter
20
Changing the Fuel Filter
20
Changing the Fuel Pre-Filter
21
Air Filter Replacement
22
Change Coolant
23
Moving the Engine
25
Disposal of Waste
25
Preparing the Engine for a Long Period of Inactivity
26
Restarting the Engine after a Long Period of Inactivity
27
Engine Malfunctions
28
Behaviour in Case of Failure
28
Behaviour in an Emergency
29

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FPT CURSOR Series Manuals

FPT CURSOR Series, C13ENTZW, F3HFE615A B001 Manual

Table of Contents

FPT CURSOR Series Repair Manual (274 pages)

Table of Contents

Section 2 Operating Diagrams

Section 3 Electrical Equipment

Section 4 Scheduled Maintenance

Section 5 Removal-Refitting of the Main Engine Components

Section 6 General Mechanical Overhaul

FPT CURSOR Series Use And Maintenance (45 pages)

Table of Contents

FPT CURSOR Series Use And Maintenance (31 pages)

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