FPT CURSOR 13 Manuals

Manuals and User Guides for FPT CURSOR 13. We have 1 FPT CURSOR 13 manual available for free PDF download: Repair Manual

FPT CURSOR 13 Repair Manual

FPT CURSOR 13 Repair Manual (274 pages)

Brand: FPT | Category: Engine | Size: 24 MB

Table of Contents

Section 2 Operating Diagrams

29
- Table of Contents
  29
- HP Pump CPN 5 - 22/2
  33
- Hydraulic Accumulator (Rail)
  34
- Electro-Injector CRIN
  35
- Fuel Filter
  37
- Pressure Limiter Valve
  37
- Oil Filter Tightening Torques
  38
- Lubrication
  39
  - Oil Pump
    40
  - Overpressure Valve
    40
  - Oil Pressure Regulator Valve
    41
  - Heat Exchanger
    41
  - Filter By-Pass Valve
    42
  - Engine Oil Filter
    42
  - Valve Integrated in Piston Cooling Nozzle
    43
  - Oil Vapour Recirculation (Blow-By)
    44
- Cooling
  45
  - Description
    45
  - Operation
    46
  - Water Pump
    46
  - Thermostat
    46
  - Description
    47
- Turbocharging
  47
  - Turbocharger
    48
  - Air Filter
    49
Section 3 Electrical Equipment

51
- Engine Side Wiring
  54
  - Engine Side Wiring Diagram
    54
  - Engine Side Wiring Diagram
    55
- Pin out Connector 1A (96 Pin) - Control Unit Edc 17 Hp 41
  56
- Crin Injector 3.3
  59
  - Rail Pressure Sensor (RSD 4)
    59
  - Pressure Sensor Inside Engine Crankcase
    60
  - Crankshaft Sensor
    61
  - Camshaft Sensor
    62
  - Fuel Temperature Sensor
    63
  - Coolant Temperature Sensor
    63
  - Oil Pressure and Temperature Sensor
    64
  - Fuel Filter Clogged Sensor
    65
- Alternator
  66
Section 4 Scheduled Maintenance

71
Section 5 Removal-Refitting of the Main Engine Components

85
- Protective Grille Removal - Refitting
  87
  - Removal
    87
  - Refitting
    87
- Radiator Assembly Removal - Refitting
  87
  - Refitting
    88
- Fan Removal - Refitting
  89
  - Removal
    89
  - Refitting
    90
- Engine Cable Removal-Refitting
  90
  - Removal
    90
- Removal-Refitting of the Main Engine
  90
  - Components
    90
- Removal-Refitting of Ancillary Belt
  91
  - Removal
    91
  - Refitting
    91
  - Removal
    92
  - Refitting
    92
- Starter Motor Removal-Refitting
  99
  - Removal
    100
  - Refitting
    100
- Turbocharger Removal-Refitting
  100
- Exhaust Manifold Removal-Refitting
  102
  - Removal
    102
  - Refitting
    102
- Oil Filter and Mount Removal-Refitting
  104
  - Removal
    104
  - Refitting
    104
- Heat Exchanger Removal-Refitting
  105
  - Removal
    105
  - Refitting
    106
  - Removal
    107
  - Refitting
    107
- Fuel Filter Removal-Refitting
  108
  - Removal
    108
  - Refitting
    108
- Engine Control Unit Removal-Refitting
  109
  - Removal
    109
  - Refitting
    109
- Air Filter Removal - Refitting
  110
  - Removal
    110
  - Refitting
    110
- Blow-By Removal-Refitting
  111
  - Removal
    111
  - Refitting
    111
- Intake Manifold Removal-Refitting
  112
  - Removal
    112
  - Refitting
    112
- Fuel Pump Removal-Refitting
  113
  - Removal
    113
  - Refitting
    115
- Tappet Cover Removal-Refitting
  117
  - Removal
    117
  - Refitting
    117
- Common Rail Removal-Refitting
  118
  - Removal
    118
  - Refitting
    119
- Electro-Injector Removal-Refitting
  120
  - Removal
    120
  - Refitting
    120
- Rocker Arm Shaft Removal-Refitting
  121
  - Removal
    121
  - Refitting
    121
  - Setting Rocker Free Play
    122
- Electro - Injectors Removal-Refitting
  123
  - Removal
    123
  - Refitting
    124
  - Setting Rocker Free Play
    126
- Cylinder Head Removal-Refitting
  127
  - Removal
    127
  - Refitting
    133
Section 6 General Mechanical Overhaul

149
- Engine Disassembling
  153
- Disassembly of Engine at Bench (Components at the Front)
  157
  - Damper Flywheel Removal
    157
  - Alternator Support Removal
    157
  - Electromagnetic Coupling Pulley Removal
    158
  - Assembly of Auxiliary Parts
    158
  - Thermostat Case Removal
    158
  - Crankshaft Front Gasket Removal
    159
- Disassembly of Engine at Bench (Components at Exhaust Side)
  159
  - Turbocharger and Exhaust Manifold Removal
    159
  - Heat Exchanger Removal
    160
- Disassembly of Engine at Bench (Components at the Intake Side Part 1)
  160
  - Disassembly of the Starter Motor
    160
  - Inlet Manifold Removal
    160
  - Engine Control Unit Removal
    161
- Disassembly of Engine at Bench (Components at the Rear Side Part 1)
  161
  - Blow-By Case Removal
    161
  - Blow-By Filter Removal
    161
  - Timing Gear Cover Removal
    162
- Disassembly of Engine at Bench (Components at the Intake Side Part 2)
  162
  - Fuel Filter Removal
    162
  - High Pressure Pump Removal
    162
- Disassembly of Engine at Bench (Components at the Top Part 1)
  162
  - Removal of Head Cover
    162
- Disassembly of Engine at Bench (Components at the Rear Side Part 2)
  164
  - Timing Gear Removal
    164
  - Flywheel Removal
    164
  - Crankshaft Rear Gasket Removal
    165
  - Removing Engine Mounts
    165
  - Flywheel Case Removal
    165
  - Double Gear Removal
    165
  - Connecting Rod Removal
    166
  - Disassembling the Oil Pump
    166
- Disassembly of Engine at Bench (Components at the Top Part 2)
  166
  - Rocker Arm Shaft Removal
    166
  - Rail Removal
    167
  - Injector Removal
    167
  - Removing the Engine Brake Cylinders
    168
  - Camshaft Removal
    168
  - Cylinder Head Removal
    168
- Disassembly of Engine at Bench (Components at the Bottom)
  169
  - Oil Sump Removal
    169
  - Suction Strainer Removal
    169
- Disassembly of Engine at Bench (Crankcase Components Side)
  169
  - Connecting Rod Removal
    169
  - Lower Crankcase Removal
    170
  - Crankshaft Removal
    170
  - Main Bearings and Oil Nipples Removal
    170
  - Crankcase Checks
    171
  - Cylinder Liners Removal
    173
  - Cylinder Liner Refitting and Protrusion Check
    173
  - Crankshaft Measurements
    174
  - Measuring Crankpins
    176
  - Defining the Diameter Class of the Seats for Half-Bearings on the Crankcase
    177
  - Defining the Diameter Class of the Main Journals
    179
  - (Nominal Diameter)
    180
  - Defining the Diameter Class of the Crankpins
    180
- Selection of Main Half-Bearings
  181
- Overhauling the Connecting Rod-Piston Assembly
  191
  - Circlips Removal
    192
  - Piston Removal
    192
  - Measuring the Piston Diameter
    192
  - Measuring the Piston Pin Diameter
    192
  - Conditions for Correct Pin-Piston Coupling
    193
  - Connecting Rod Checks
    194
  - Axis Alignment Check
    196
  - Torsion Check
    196
  - Bending Check
    197
  - Connecting Rod Small End Bush Check
    197
  - Piston Assembly
    197
  - Fitting Circlips
    198
- Cylinder Head Overhaul
  198
  - Main Operation
    198
  - Valve Removal
    198
  - Regrinding - Replacing the Valve Seats
    200
  - Replacing the Valve Guides
    201
  - Checking Protrusion of Injectors
    201
  - Valve Spring Check
    201
  - Valve Assembly
    201
  - Mounting the Oil Seal Ring
    202
- Timing System Assembly
  202
  - Main Operation
    202
  - Change Transmission Gear Bushing
    202
  - Replacement of the Dual Idle Gear Bushes
    203
  - Tolerance Characteristics
    205
  - Class of Importance Product Characteristics
    205
  - Camshaft Bushings Check
    206
  - Replacing Camshaft Bushings Using Beater
    207
  - Rocker Shaft Check
    208
  - Exhaust Valve Rocker Arm Check
    209
  - Intake Valve Rocker Arms Check
    209
- Engine Assembly
  209
- Assembly of Engine at Bench (Components at the Bottom)
  216
  - Suction Strainer Installation
    216
  - Oil Sump Assembly
    216
- Assembly of Engine at Bench (Components at the Rear Part 1)
  217
  - Installing the Oil Pump
    218
  - Double Gear Assembly
    218
  - Fitting Flywheel Case
    219
  - Crankshaft Rear Gasket Assembly
    220
  - Engine Support Assembly
    220
  - Engine Flywheel Assembly
    220
  - High Pressure Pump Flange Assembly
    221
  - Fitting Camshaft
    222
  - Assembling the Engine Brake Cylinders
    224
- Assembly of Engine at Bench (Components at the Top Part 1)
  217
  - Cylinder Head Assembly
    217
- Assembly of Engine at Bench (Components at the Top Part 2)
  225
  - Injector Assembly
    225
  - Rail Installation
    225
  - Fitting Rocker Shaft Assembly
    226
  - Camshaft Timing
    227
  - Phonic Wheel Timing
    230
- Assembly of Engine at Bench (Components at the Intake Side)
  231
  - High Pressure Pump Assembly
    231
  - Intake and Exhaust Rocker Arm Clearance Adjustment
    233
- Assembly of Engine at Bench (Components at the Intake Side)
  234
  - Fuel Filter Assembly
    234
  - Inlet Manifold Assembly
    235
  - Starter Motor Assembly
    236
- Assembly of Engine at Bench (Components at the Top Part 3)
  234
  - Tappet Cover Assembly
    234
- Assembly of Engine at Bench (Components at the Rear Part 2)
  236
  - Timing Gear Assembly Cover Mounting
    236
  - Blow-By Filter Fitting
    236
  - Blow-By Case Fitting
    237
  - Assembly of Rpm and Timing Sensor
    237
- Assembly of Engine at Bench (Components at the Exhaust Side)
  237
  - Heat Exchanger Assembly
    237
  - Turbocharger Assembly
    238
  - Exhaust Manifold Assembly
    238
  - Thermostat Case Assembly
    239
  - Crankshaft Front Gasket Installation
    239
  - Assembly of Auxiliary Parts
    240
  - Electromagnetic Coupling Assembly
    240
  - Alternator Support Assembly
    240
  - Alternator Assembly
    241
  - Alternator/Water Pump Drive Belt Assembly
    241
  - Damper Flywheel Installation
    241
  - Removing the Engine from the Rotating Stand
    242
- Engine Assembly
  242
  - Asembly of Bracket Interference Components
    242
  - Assembly of G-Drive Components
    244
- Checks
  245

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