Extra 300/SC Manuals

Manuals and User Guides for Extra 300/SC. We have 3 Extra 300/SC manuals available for free PDF download: Maintenance Manual, Information Manual

Extra 300/SC Maintenance Manual

Extra 300/SC Maintenance Manual (482 pages)

Brand: Extra | Category: Tools | Size: 8 MB

Table of Contents

List of Service Bulletins/Service Letters

8
- List of Effective Pages
  3
- List of Service Bulletins/Service Letters
  7
  - Table of Contents
    8
- Contents
  9
- Introduction
  10
- How to Use the Service Manual
  17
- General Description
  25
  - Fuel System
    30
  - Electrical System
    30
- Airworthiness Limitations
  32
- Time Limits/Maintenance Checks
  39
Chapter 05

40
- Overhaul Schedule
  42
- Time Limit Components
  42
- Recommended Replacement Times
  43
- Time between Inspection
  44
- Hour Inspection - Aircraft
  45
- Hour Inspection - Engine
  45
- Scheduled Maintenance Checks
  45
- Maintenance Checks Schedule
  50
- Significant Items Inspection
  65
- Hard Landing
  74
- Engine Fire
  76
- Lightning Strike
  76
- Flightline Inspections
  77
- Dimensions and Areas
  78
- Lifting and Shoring
  84
- Levelling and Weighing
  89
- Towing and Taxiing
  96
- Parking, Mooring, Storage and Return to Service
  100
- Servicing
  105
Chapter 12 Servicing

106
- Fuel Drains
  110
- Replenishment of Engine Oil
  110
- Oil Change
  113
- Replenishment of Brake Fluid
  115
- Tire Inflation
  116
- Exterior Cleaning
  117
- Scheduled Servicing
  117
- Engine Cleaning
  118
- Interior Cleaning
  118
- Removal of Snow and Ice
  120
- Unscheduled Servicing
  120
- Standard Practices - Airframe
  121
- Communications
  150
- Electrical Power
  154
- Flight Controls
  167
- Fuel
  195
- Landing Gear
  226
Table of Contents

233
- Main Landing Gear
  235
- Top Half of the Mounting Clamp
  235
- Wheel Axis
  236
- Tail Spring
  237
  - Tail Wheel Fork Assembly
    237
- Wheels and Brakes
  239
- Master Cylinder
  241
- Wheel Fairing
  241
- Layer Sequence Wheel Fairing
  242
  - Lights
    243
  - Navigation
    249
  - Airspeed Indicator
    254
  - Standard Practices and Structures - General
    259
Chapter 51 Standard Practices and Structures - General

260
- Access Panel Identification
  261
- Damage Classification
  264
- Repair Criteria and Limits
  265
- Composite Parts
  266
- Metal Components
  269
- Aluminium Components
  270
- Control Surface Balancing
  273
- Balancing Mandrels
  274
- Repair of Sandwich Material
  279
- Repair of Laminates
  284
- Repair of Spars
  288
- Structural Repair of Steel Components
  289
- Painting of Composite Parts
  290
- Repair of Fabric
  290
- Re-Bonding of Bushings
  294
- Fuselage
  301
Chapter 53 Fuselage

302
- General
  303
  - Fuselage Steel Tube Design
    304
- Layer Sequence Top Half of the Engine Cowling
  305
- Layer Sequence Bottom Half of the Engine Cowling
  306
  - Layer Sequence Main Fuselage Cover
    307
- Canopy
  311
- Canopy Glass
  311
- Typical Cross Section of Canopy Bonding Area
  311
  - Canopy Position Markings
    312
  - Canopy Tape Markings
    312
- Canopy Adhesive Remainders
  313
- Bottom Fuselage Cover
  315
- Forward View on Bottom Side Firewall
  315
  - Stabilizers
    317
  - Wings
    331
  - Propeller
    343
  - Power Plant
    351
  - Engine
    361
  - Oil System
    408
  - Charts
    421
  - Special Equipment
    475
  - Smoke
    477

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Extra 300/SC Maintenance Manual

Extra 300/SC Maintenance Manual (250 pages)

Brand: Extra | Category: Aircrafts | Size: 9 MB

Table of Contents

Section 1

27
- Table of Contents
  27
- Fuel Drains
  28
- Replenishment of Engine Oil
  28
- Oil Change
  32
- Replenishment of Brake Fluid
  34
- Tire Inflation
  35
- Scheduled Servicing
  36
- Exterior Cleaning
  36
- Interior Cleaning
  37
- Engine Cleaning
  37
- Unscheduled Servicing
  39
- Removal of Snow and Ice
  39
Section 2

40
- Flexible Hose
  44
  - Connection Types PA Hoses
    44
  - Connection Types PA Hoses
    45
- Standard Practices Airframe
  44
- Control Cables
  46
  - Control Cables
    50
- Fittings
  46
- Firewall Sealant
  51
- Assembly Instruction
  52
- Assembly Instruction after Container Shipping
  52
- General
  52
Section 3

56
- Battery
  57
- DC-Generation
  57
- Circuit Breaker
  58
- DC Electrical Load Distribution
  58
- Lever Switch
  59
- Relay
  59
- Subminiature Pushbutton Switch
  59
Section 4

61
- Controls
  63
- General
  63
- Control Rods
  66
- Bellcranks
  69
- Control Rods and Bellcrank Removal/Installation
  69
- Control Stick
  70
  - Control Stick Removal/Installation
    70
- Torque Tube
  71
- Ailerons
  72
- Aileron Control
  73
- Neutral Position of Control Stick
  74
- Trailing Edge Alignment
  74
- Spade Rigging
  75
- Spades
  75
- Rudder Control
  76
- Rudder
  78
- Bottom Hinge Bellcranks
  79
- Bottom Hinge Bracket
  79
- Control Cable
  79
- Cable Wear Patterns
  82
- Pedal Adjustment Position
  83
- Pedal Fix Template
  84
- Control Cable Installation
  86
- Fairleads
  87
- Rudder Pedals
  87
- Elevator
  88
- Elevator and Tab
  88
- Elevator and Trim Tab Control
  89
- Neutral Position of the Control Stick
  90
Section 5

93
- Title
  94
- General
  95
- Figure 1
  96
  - Fuel System
    96
- Storage
  99
- Figure 2
  100
- Storage
  100
- Front Center Tank
  101
- Rear Center Tank
  101
- Acro Tank
  102
- Figure 3
  103
  - Flop Tube Removal/Installation
    103
- Flop Tube (Acro Tank)
  103
- Filler Neck (Center Tanks)
  104
- Figure 4
  105
  - Wing Supports
    105
  - Figure 5
    106
  - Wing Positions
    106
- Wing Tank
  105
- Figure 6
  108
  - Inspection Door Removal/Installation
    108
- Wing Tank Inspection Door
  108
- Figure 7
  109
  - Wing Tank Outlets Removal/Installation
    109
- Wing Tank Outlets
  109
- Filler Neck (Wing Tank)
  110
- Figure 8
  111
- Filler Neck and Sealing Lip Removal/Installation
  111
- Filler Neck Sealing Lip
  111
- Ventilation Lines
  111
- Distribution
  112
- Distribution
  113
- Figure 9
  113
- Fuel Selector Valve and Control Rod
  114
- Figure 10
  115
- Fuel Selector Valve and Control Rod
  115
- Figure 11
  116
- Gascolator
  116
- Gascolator and Drain
  116
- Figure 12
  118
- Gascolator Eploded View
  118
- Boost Pump Removal/Installation
  119
- Electric Driven Boost Pump
  119
- Figure 13
  119
- Fuel Lines
  120
- Indicating
  121
- Figure 14
  122
- Indicating
  122
- Fuel Quantity Indicator
  123
- Figure 15
  124
- Wiring Diagram Centroid Products System
  124
- Wiring Diagram Datcon System
  124
- Fuel Quantity Indicator (Center Tanks)
  125
- Tubular Tank Unit (Center Tanks)
  126
- Lever-Type Tank Unit (Wing Tank)
  127
- Float Wire
  128
- Float Wire Adjustment
  128
- Float Wire Installation
  129
Section 6

131
- Main Landing Gear
  132
- Top Half of the Mounting Clamp
  132
  - Main Landing Gear Mounting
    133
- Wheel Axle
  133
- Tail Spring
  134
- Tail Wheel Fork Assembly
  134
- Main Wheel
  135
  - Main Wheel Removal/Installation
    135
- Main Wheel Fairing
  136
- Tail Wheel
  136
  - Layer Sequence Wheel Fairing
    137
  - Brake System
    138
- Master Cylinder
  139
Section 7

140
- Damage Classification
  141
- Investigation
  141
- Composite Parts
  142
- Materials
  142
- Metal Components
  144
- Various Components
  145
- Control Surface Balancing
  147
- Figure 2
  147
  - Balancing Mandrels
    147
  - Figure 3
    149
  - Determination of Control Surface Moments
    149
  - Figure 4
    150
  - Control Surface Weights and Moments
    150
- Weighing and Determination of Control Surface Moments
  147
- Repair of Reinforced Glass and Carbon Fibre Components
  151
- Repairs
  151
- Figure 5
  153
  - Minor Surface Damage
    153
  - Figure 6
    155
  - Curing Cycle Resin L20/SL
    155
  - Level Sanding of Surrounding Area
    155
  - Figure 8
    157
  - Damage of Complete Sandwich
    157
- Repair of Sandwich Material
  153
- Repair of Laminates
  158
- Figure 9
  160
  - Repair of Minor Damage
    160
- Repair of Spars
  162
- Structural Repair of Steel Components
  163
- Painting of Composite Parts
  164
- Repair of Fabric
  164
- Aluminium and Steel Components Refinishing
  165
- Empennage Attachment Bushings
  168
- Figure 10
  168
- Re-Bonding of Bushings
  168
- Figure 11
  171
- Wing Main Spar Attachment Flange Bushings
  171
Section 8

175
- General
  176
  - Layer Sequence Top Half of the Engine Cowling
    176
  - Up to SN SC059
    176
  - Layer Sequence Top Half of the Engine Cowling
    177
  - From SN SC060
    177
  - Layer Sequence Bottom Half of the Engine Cowling
    178
  - Up to SN SC059
    178
  - Layer Sequence Bottom Half of the Engine Cowling
    179
  - From SN SC060
    179
  - Layer Sequence Main Fuselage Cover
    180
  - Layer Sequence Side Cover
    182
- Canopy
  184
- Canopy Glass
  184
  - Typical Cross Section of Canopy Bonding Area
    184
  - Canopy Position Markings
    185
  - Canopy Tape Markings
    185
  - Canopy Adhesive Remainders
    186
- Bottom Fuselage Cover
  188
  - Forward View on Bottom Side Firewall
    188
Section 9

196
- Controlling
  197
  - Throttle Control
    197
- Throttle Control Cable
  198
  - Firesleeve Length
    198
- Throttle Control Lever
  201
  - Throttle Control Lever with Travel Stops
    201
- Throttle Control Cable Rigging Option Exhaust
  203
  - Mixture Control
    206
- Throttle Control Cable Rigging Standard Exhaust
  203
- Mixture Control Cable
  206
- Fuel Pressure
  211
  - Fuel Pressure Sense Line
    212
- Indicating
  211
- Fuel Pressure Gauge
  212
- Fitting
  213
- Sense Line
  213
Section 10

214
- Figure 1
  215
  - Engine Sensor Locations
    215
- General
  215
- Manifold Pressure (MAP)
  216
- Power
  216
- Rpm
  216
- Sintered Bronze Filter Location (MAP Gauge)
  216
- Tachometer
  216
- Manifold Pressure Gauge
  217
- Sense Line Cockpit
  217
- Sense Line Engine Compartment
  217
- Sintered Bronze Filter Location (MVP-50)
  217
- Figure 3
  220
  - Alternate Panel Layout
    220
- Electronic Data Converter
  222
- Module
  222
- Mounting Sheets
  222
- Figure 5
  223
  - Mounting Sheets and MVP-50P Components
    223
- Figure 6
  224
  - Fuel Flow Transduver
    224
- Fuel Flow Transducer
  224
- Figure 7
  225
  - EGT/CHT Probes Location
    225
- Probes and Transducers
  225

Extra 300/SC Information Manual

Extra 300/SC Information Manual (161 pages)

Brand: Extra | Category: Aircrafts | Size: 2 MB

Table of Contents

Table of Contents

9
- Description
  11
- Specification of Class
  11
- Manufacturer
  11
- Technical Data
  11
- 3-View Drawing
  11
- Main Data
  12
- Wing
  12
- Horizontal Tail
  12
- Elevator
  12
- Vertical Tail
  12
- Rudder
  12
- Engine
  12
- Propeller
  13
- Exhaust System
  13
- Fuel
  13
- Oil
  13
- Loading
  14
- Terminology
  14
- Secondary Terminology
  15
- Conversion Table
  16
Table of Contents

17
- Air Speed (Ias)
  19
- Cross-Wind Component
  19
- Engine
  19
- General
  19
- Engine Limitations
  20
- Fuel
  20
- Acrobatic Flight
  21
- Acrobatic Maneuvers
  21
- Normal Flight
  21
- Propeller
  21
- Weight and C.g. Envelope
  21
- Weight Limits
  21
- Acrobatic Flight
  23
- Aircraft Identity Placard
  23
- Kinds of Operational Limits
  23
- Load Factor
  23
- Markings and Placards
  23
- Maximum Operating Altitude
  23
- Normal Flight
  23
- Structual Temperature/Colour Limitation
  23
- Tire Pressure
  23
- Operating Placards
  24
- Instrument Markings
  29
- Kinds of Operation Equipment List
  30
- Noise Level
  31
Table of Contents

33
- Introduction
  
  35
  - General
    35
  - General Behaviour in Emergency Situations
    35
- Operational Checklist
  
  36
- Airspeeds for Emergency Operation
  
  36
- Forced Landings
  
  37
  - Emergency Landing Without Engine Power
    37
  - Precautionary Landing with Engine Power
    38
- Fires
  
  38
  - During Start on Ground
    38
  - If Engine Fails to Start
    39
  - Engine Fire in Flight
    39
- Icing
  
  39
  - Inadverted Icing Encounter
    39
- Unintentional Spin
  
  39
- Manual Bail-Out
  
  39
- Emergency Exit after Turn over
  
  40
- Elevator Control Failure
  
  40
Table of Contents

41
- General
  
  43
  - Airspeeds for Operation
    43
  - Checklist and Procedures
    43
- Preflight Inspection
  
  44
  - Exterior Inspection Illustration
    44
  - General
    44
- Starting Procedures
  
  46
  - Cold Engines
    46
  - Hot Engines
    46
- Taxiing the Aircraft
  
  46
- Take-Off Procedure
  
  47
  - Before Take-Off
    47
  - Take-Off
    47
- Climb
  
  47
- Cruise
  
  47
- Landing Procedures
  
  48
  - Descent
    48
  - Approach
    48
  - Before Landing
    48
  - Normal Landing
    49
- Go-Around
  
  49
- Shutdown
  
  49
- Leaving the Aircraft
  
  49
- Acrobatic Maneuvers
  
  50
  - General
    50
  - Maneuvers
    50
Table of Contents

53
- Definitions of Terms
  55
- General
  55
- Performance Charts
  55
- Sample Problem
  55
- Isa Conversion
  57
- Airspeed Calibration
  58
- Stall Speed
  59
- Take-Off Performance
  60
- Rate of Climb Performance
  61
- 5.7 Time, Fuel & Distance to Climb
  62
  - Cruise Speed
    62
  - Endurance
    63
  - Range
    64
  - Cruise Performance
    65
  - Time , Fuel & Distance to Descend
    66
  - Landing Performance
    67
Table of Contents

68
- Aircraft Weighing Procedure
  70
- General
  70
- Owners Weight and Balance Record
  71
- Center of Gravity Calculation (Sample Problem)
  72
- Sample
  74
- Weight and Balance Record Sheet
  74
- Loading Weights and Moments
  75
- Weights and Moment Limits
  77
- Equipment List
  78
Table of Contents

80
- The Aircraft
  
  82
- Wings
  
  82
- Fuselage
  
  82
- Empennage
  
  83
- Flight Control System
  
  83
- Instrument Panel
  
  85
- Landing Gear
  
  86
- Canopy
  
  87
- Power Plant
  
  87
  - Engine
    87
  - Oil System
    88
  - Engine Installation
    88
  - Propeller
    88
  - Throttle
    88
  - Mixture
    89
  - RPM-Control
    89
  - Fuel Selector Valve
    89
  - Exhaust System
    89
- Seats, Seat Belts
  
  87
- Fuel System
  
  89
- Electrical System
  
  92
- Cabin Environment Control
  
  92
Table of Contents

96
- Airplane Inspection Periods
  98
- Alterations or Repair
  98
- Introduction
  98
- Pilot Conducted Preventive Maintenance
  98
- Servicing
  98
- Ground Handling
  99
Table of Contents

116
- General
  
  118
  - Controls and Indicators
    119
  - Switching on the Unit (Pre-Flight Check)
    119
  - Squawk Selection
    120
  - Flight Operation in Mode a (Transponder Reply Code Only)
    122
  - Flight Operation in Mode A+C (Reply Code and Altitude Code)
    122
  - Squawk Ident
    122
  - Test
    122
  - Configuration Mode
    123
- Limitations
  
  123
- Emergency Procedures
  
  123
  - Important Codes
    123
- Performance
  
  123
- Normal Procedures
  
  123
Table of Contents

124
- General
  
  126
  - Controls and Indicators
    127
  - Switching on the Unit (Pre-Flight Check)
    127
  - Display
    128
  - Squawk Selection
    128
  - Selftests of the Unit (Bits)
    129
  - Squawk Ident
    129
  - Selection Mode
    130
  - Flight Operation in Mode A/C/S (Reply Code and Altitude Code)
    132
  - Configuration Mode
    133
- Limitations
  
  133
- Emergency Procedures
  
  133
  - Important Codes
    133
- Normal Procedures
  
  133
- Performance
  
  133
  - VFR Code Activation
    133
  - Emergency Procedures
    148
  - General
    148
  - Limitations
    148
  - Normal Procedures
    148
  - Description of the System
    149
  - Handling, Servicing and Maintenance
    149
    
    General
    152
    
    Limitations
    152
    
    Emergency Procedures
    153
    
    Normal Procedures
    153
    
    Performance
    153
    
    Weight & Center of Gravity
    153
    
    System Description
    154
  - Performance
    149
  - Weight and Balance
    149
  - Self Test Mode
    154
    
    Handling, Servicing and Maintenance
    155
  - Switch Operation
    154
  - Self Test
    155
  - Transmitter Test
    155

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