User Manuals: Extra 300LX Aerobatic Monoplane

Manuals and User Guides for Extra 300LX Aerobatic Monoplane. We have 1 Extra 300LX Aerobatic Monoplane manual available for free PDF download: Maintenance Manual

Extra 300LX Maintenance Manual (515 pages)

Brand: Extra | Category: Aircrafts | Size: 10 MB

Chapter 1 Introduction

11
- Maintenance Manual
  1
- General
  12
- Related Documents
  12
- Trade Marks
  16
- Safety
  17
Chapter 2 How to Use the Service Manual

19
- Table of Contents
  19
- Chapter Set-Up
  20
- Manual Description
  20
- Manual Set-Up
  20
- Page Numbering
  21
- Layout
  22
- Notes/Safety Notes
  23
- Handling
  24
- Revisions
  24
- Checklists
  25
- Service Bulletin
  25
Chapter 3 General Description

27
- Extra 330Lx
  28
- General
  28
- Construction
  29
- Description
  29
- Flight Control System
  29
- Brake System
  30
- Powerplant
  30
- Electrical System
  31
- Fuel System
  31
- Instruments
  32
Table of Contents

35
- General
  36
- Temperature Limit
  36
- Operating Time
  37
- General
  38
- Life Limited Components
  38
- Replacement Time
  38
- Service Life Limited Components
  38
Chapter 5 Time Limits/Maintenance Checks

40
- General
  42
- Overhaul Schedule
  42
- Time Limit Components
  42
- Recommended Replacement Times
  43
- Time between Inspection
  44
- 25 Hour Inspection - Aircraft
  45
- 25 Hour Inspection - Engine
  45
- Scheduled Maintenance Checks
  45
- Drain and Vent Holes
  46
- Lubrication Chart 25 Hours
  47
- Lubrication Chart 50 Hours
  48
- Lubrication Chart 100 Hours
  49
- Maintenance Checks Schedule
  50
  - Flight Controls
    58
  - Landing Gear
    60
- Significant Items Inspection
  66
- Hard Landing
  75
- Unscheduled Maintenance Checks
  75
- Violent Stopping of the Engine (Propeller Strike)
  75
- Engine Fire
  77
- Flightline Inspections
  78
- Lightning Strike
  78
Chapter 6 Dimensions and Areas

80
- Axes and Planes
  81
- General
  81
- Main Data
  82
- Main Dimensions
  82
- Wing
  82
- Elevator
  83
- Horizontal Tail
  83
- Rudder
  83
- Vertical Tail
  83
- Three-View EXTRA 330LX
  84
Chapter 7 Lifting and Shoring

86
- Balance Weight
  87
- Jacking
  87
- Shoring
  88
- Shoring the Front
  88
- Shoring the Tail
  89
Chapter 10 Parking, Mooring, Storage and Return to Service

102
- General
  103
- Parking/Storage
  104
- Mooring
  105
- Return to Service
  106
Chapter 12 Servicing

108
- General
  109
- Refueling
  110
- Replenishing
  110
- Defueling
  112
- Fuel Drains
  112
- Replenishment of Engine Oil
  112
- Oil Change
  116
- Replenishment of Brake Fluid
  118
- Tire Inflation
  119
- Exterior Cleaning
  120
- Scheduled Servicing
  120
- Engine Cleaning
  121
- Interior Cleaning
  121
- Removal of Snow and Ice
  123
- Unscheduled Servicing
  123
Chapter 20 Standard Practices - Airframe

125
- General
  126
- Standard Practices Airframe
  127
- Type of Bolts
  127
- Width Across Flats for Metric Bolts
  129
- Torque Values
  130
- Special Torque Values
  131
- Coin Tapping
  132
- Measuring Techniques
  132
- Flexible Hose
  133
- Connection Types PA Hoses
  135
- Control Cables
  136
- Fittings
  136
- Control Cables
  140
- Assembly Instruction
  141
- Assembly Instruction after Container Shipping
  141
- General
  141
Chapter 21 Air Conditioning

145
- Heating
  146
- Heating System
  147
- Heating Boxes
  148
- Inlet Box
  148
- Distribution Box
  149
- Main Bowden Cable
  149
- Distribution Bowden Cable
  151
- Heating Bowden Cables
  154
  - Speech Communication
    157
Chapter 24 Electrical Power

160
- Electrical Main Board
  161
- Electrical System Schematic
  162
- Battery System
  163
- DC-Generation
  163
- Alternator System
  164
- Battery
  164
- Alternator and Accessories
  166
- Drive Belt
  168
- Alternator Pulley
  171
- System Ground
  171
- Circuit Breaker
  172
- DC Electrical Load Distribution
  172
- Relay
  173
- Subminiature Pushbotton Switch
  173
- Toggle Switch
  173
Chapter 25 Equipment and Furnishings

176
- Flight Compartments
  177
- Front Seat
  177
- Rear Seat
  177
- Seat Belts
  179
- Strap Assembly
  179
- Shoulder Strap Attachment
  180
- Tubes for Shoulder Strap Attachment
  180
- Aircraft Document Bag
  181
Chapter 27

183
- Control Surface Deflections
  186
- Control Rods
  187
- Control Rod Identification
  188
- Control Rod Measurement
  188
- Control Rod Measurement & Rod End Alignment
  188
- Figure 5
  188
- Table 1
  188
- Control Rod Check Hole
  189
- Figure 7
  189
- Control Levers and Rods Removal/Installation
  190
- Figure 9
  191
- Front Control Stick
  191
- Front Control Stick Removal/Installation
  191
- Rear Control Stick
  192
- Torque Tube
  192
- Aileron Control
  193
- Aileron Control
  194
- Figure 10
  194
- Ailerons
  195
- Figure 11
  195
- Neutral Position of Rear Control Stick
  195
- Figure 13
  197
- Spade Rigging
  197
- Spades
  197
- Rudder Control
  198
- Figure 14
  199
- Rudder Control
  199
- Bottom Hinge Bracket
  200
- Rudder
  200
- Bottom Hinge Bellcranks
  201
- Control Cable
  201
- Figure 15
  202
- Rear Pedal Template
  202
- Figure 16
  203
- Front Pedal Template
  203
- Fairlead
  204
- Elevator Control
  205
- Elevator and Trim Tab Control
  206
- Figure 17
  206
- Elevator
  207
- Neutral Position of the Rear Control Stick
  208
- Trim Tab
  209
- Figure 19
  210
- Trim Tab Rigging
  210
Chapter 28 Fuel

212
- General
  214
- Storage
  217
- Acro Tank
  219
- Center Tank
  219
- Acro Tank Flop Tube
  220
- Removal/Installation
  221
- Wing Tank Inspection Door
  221
- Wing Tank Outlets Removal/Installation
  222
- Center Tank Filler Neck
  223
- Wing Tank Filler Neck Removal/Installation
  223
- Filler Neck Sealing Lip Replacement
  224
- Ventilation Line
  224
- Distribution
  225
- Fuel Selector Valve
  227
- Selector Valve Control Rod
  229
- Gascolator
  230
- Weldon Boost Pump
  231
- Andair Boost Pump
  232
- Fuel Lines
  233
- Fuel Quantity Indicator
  236
- Fuel Quantity Transducer (Center Tank)
  237
- Fuel Quantity Transducer (Wing Tank)
  238
- Removal/Installation
  238
  - Instrument and Control Panels
    244
  - Main Landing Gear
    254
  - Wheels and Brakes
    258
Chapter 33 Lights

264
- Flight Compartment
  265
- Low Voltage Monitor
  265
- Exterior
  267
- Navigation/Strobe Light System
  267
- Navigation/Strobe Light
  268
- LED Navigation/Strobe Light System
  271
- Navigation/Strobe Light
  271
- LED Navigation/Strobe Lights Removal/Installation
  272
- Head Lamp
  273
- Landing Light
  273
- Landing Light System
  273
- Landing Light
  274
Chapter 34 Navigation

276
- General
  277
- Flight Environment Data
  278
- Pitot/Static Drain
  278
- Pitot/Static System
  278
- Airspeed Indicator
  279
- Altimeter
  279
- Pitot-Static Tube
  280
- Pitot-Static Tube Attachment Block
  280
- Attitude and Direction
  282
- Magnetic Compass
  282
  - Attitude Indicator
    283
- Blind Encoder ACK A-30
  284
- Dependent Position Determining
  284
- Transponder
  284
Chapter 51 Standard Practices and Structures - General

287
- General
  288
- Figure 1
  289
- Damage Classification
  291
- Investigation
  291
- Repair Criteria and Limits
  292
- Composite Parts
  293
- Materials
  293
- Metal Components
  298
- Aluminium Components
  299
- Various Components
  301
- Balancing Mandrels
  303
- Control Surface Balancing
  303
- Figure 2
  303
- Weighing and Determination of Control Surface Moments
  303
- Figure 3
  305
- Repairs
  307
- Figure
  309
- Minor Surface Damage
  309
- Repair of Sandwich Material
  309
- Repair of Laminates
  314
- Figure 9
  316
- Repair of Spars
  318
- Structural Repair of Steel Components
  318
- Painting of Composite Parts
  319
- Aluminium and Steel Components Refinishing
  320
- Empennage Attachment Bushings
  323
- Figure 10
  323
- Re-Bonding of Bushings
  323
Chapter 53 Fuselage

331
- General
  332
- Fuselage Steel Tube Design
  333
- Canopy
  334
- Canopy Glass
  334
- Typical Cross Section of Canopy Bonding Area
  334
- Main Fuselage Cover
  337
- Bottom Fuselage Cover
  340
- Layer Sequence Bottom Fuselage Cover
  342
Chapter 55 Stabilizers

348
- General
  349
- Horizontal Stabilizer
  350
- Elevator
  353
- Vertical Stabilizer
  354
- Rudder
  357
Chapter 57 Wings

359
- General
  360
  - Layer Sequence Wing
    361
  - Layer Sequence Wing
    363
- Wing
  364
- Shims Installation
  365
- Wing Tip
  368
- Wing Tip Fairing
  368
- Ailerons
  369
  - Layer Sequence Ailerons
    370
Chapter 61 Propeller

373
- Propeller
  375
- Controlling
  376
- RPM Vernier Control Cable Installation
  377
- Governor
  378
- RPM Vernier Control Cable
  378
Chapter 71 Power Plant

382
- Cowling
  383
- Engine Cowling
  383
- Landing Light Connector
  384
- Engine Mount
  385
- Engine Mount & Shock Mount Installation
  386
- Shock Mounts
  387
- Air Baffles
  389
Chapter 73 Engine Fuel and Control

400
- Controlling
  401
- Throttle
  401
- Throttle Control
  401
- Throttle Control Cable
  402
- Firesleeve Length
  403
- Rear Throttle Control Lever
  404
- Throttle Control Levers
  404
- Throttle Control Cable Rigging
  405
- Front Throttle Control Lever
  406
- Mixture
  407
- Mixture Control
  407
- Mixture Vernier Control Cable
  408
- Clamp Sheet to Clamp Block Distance
  409
- Over-Travel at Mixture Control Unit
  410
- Mixture Vernier Control Cable Rigging
  411
- Fuel Pressure
  412
- Indicating
  412
- Fuel Pressure Gauge
  413
- Fuel Pressure Sense Line
  413
- Sense Line
  413
- Fitting
  414
Chapter 77 Engine Indicating

416
- Figure 2
  419
- Power
  419
- Rpm
  419
- Tachometer
  419
- CHT Sensor
  421
- Temperature
  421
- EGT Sensor
  422
- Electronics International MVP-50P
  423
- Integrated Engine Instrument Systems
  423
- Figure 3
  425
- Electronic Data Converter
  427
- Module
  427
- Mounting Sheet
  427
- Figure 5
  428
- Figure 6
  429
- Fuel Flow Transducer
  429
- Fuel Flow Transduver
  429
- Probes and Transducers
  430
Chapter 78 Exhaust

432
- Exhaust System
  433
- General
  433
- Collector/Nozzle
  434
- Exhaust Pipe
  436
- Muffler
  436
- Gasket
  437
- Heat Shield
  437
- Heat Shield Replacement
  437
Chapter 79 Oil System

439
- Christen Inverted Oil System
  440
- General
  440
- Inverted Oil System, Normal Flight
  441
- Inverted Oil System, Inverted Flight
  442
- Valve Balls
  443
- Distribution
  444
- Oil Cooler
  444
- Fittings
  445
- Flexible Hoses
  445
- Oil Cooling System
  445
- Indicating
  446
- Oil Pressure
  446
- Oil Pressure Sensor & Wet Line
  447
- Oil Pressure Wet Line
  447
- Engine Fitting
  448
- Oil Temperature
  448
- Oil Temperature Gauge
  448
- Oil Temperature Sensor
  448
- Oil Temperature Sensor Location
  449

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User Manuals: Extra 300LX Aerobatic Monoplane

Extra 300LX Maintenance Manual (515 pages)

Table of Contents

Chapter 1 Introduction

Chapter 2 How to Use the Service Manual

Chapter 3 General Description

Table of Contents

Chapter 5 Time Limits/Maintenance Checks

Chapter 6 Dimensions and Areas

Chapter 7 Lifting and Shoring

Chapter 10 Parking, Mooring, Storage and Return to Service

Chapter 12 Servicing

Chapter 20 Standard Practices - Airframe

Chapter 21 Air Conditioning

Chapter 24 Electrical Power

Chapter 25 Equipment and Furnishings

Chapter 27

Chapter 28 Fuel

Chapter 33 Lights

Chapter 34 Navigation

Chapter 51 Standard Practices and Structures - General

Chapter 53 Fuselage

Chapter 55 Stabilizers

Chapter 57 Wings

Chapter 61 Propeller

Chapter 71 Power Plant

Chapter 73 Engine Fuel and Control

Chapter 77 Engine Indicating

Chapter 78 Exhaust

Chapter 79 Oil System

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