Eton EXL 150 2004 Manuals

Manuals and User Guides for Eton EXL 150 2004. We have 1 Eton EXL 150 2004 manual available for free PDF download: Service Manual

ETON EXL 150 2004 Service Manual

ETON EXL 150 2004 Service Manual (112 pages)

Brand: ETON | Category: Offroad Vehicle | Size: 26 MB

Table of Contents

Table of Contents
1
Information
2
- Safety
  2
- Notes
  2
- Specification Engine
  3
- Coloring
  3
- Frame Serial Number
  4
- Side Frame Serial Number
  4
- Engine Serial Number
  4
- Rxl / Exl150
  4
- Torque Values
  5
- Maintenance Data
  6
- Specification
  6
- Throttle Operation
  7
- Fuel Tube
  7
- Maintenance Schedule
  7
- Throttle Cable Adjustment
  8
- Air Cleaner
  8
- Spark Plug
  8
- Idle Speed
  8
- Drive Chain
  9
- Brake System
  9
- Brake Shoe Wear
  11
- Front Brake
  11
- Rear Brake
  11
- Wheels and Tires
  12
- Steering System
  12
- Toe-In
  12
- Steering Shaft Holder Bushing
  12
- Gear Oil
  13
- Repair Condition
  14
- Engine Remove and Installation
  14
- Engine Installation
  15
- Service Information
  16
- General
  16
- Specifications
  16
Cylinder Head / Valves
16
- Troubleshooting
  17
- Camshaft Composition Removal
  17
- Low Compression
  17
- Inspection
  19
- Service Limit
  19
- Cylinder Head Removal
  20
- Cylinder Head Disassembly
  21
- Cylinder Head Assembly
  22
- Installation
  23
- Camshaft Composition Installation
  23
- Torque Value
  26
- Engine Oil Viscosities
  26
Lubrication
26
- Engine Oil Level
  27
- Engine Oil and Filter Change
  27
- Oil Lever too Low-High Oil Consumption
  27
- Oil Contamination
  27
- Oil Pump Removal
  28
- Oil Pump Assembly/Installation
  31
Cylinder / Piston
34
- Cylinder Removal
  35
- Piston Removal
  36
- Piston/Piston Ring Inspection
  37
- Piston Ring Installation
  39
- Cylinder Installation
  40
Transmission / Kick Starter
42
- Removal
  43
- L Crank Case Cover
  43
- CVT Disassembly
  43
- CVT Removal
  44
- Kick Starter Disassembly
  47
- Kick Starter Assembly
  49
- CVT Assembly
  49
- Parts Drawing
  52
Steering and Suspension
52
- Handlebar Removal
  53
- Handlebar Installation
  54
- Tie-Rod Inspection
  56
- Kingpin Inspection
  56
- Steering Shaft Removal
  57
- Steering Shaft Holder Inspection
  57
- Steering Shaft Inspection
  57
- Installation of Steering Shaft
  57
- Installation of Tie-Rod
  58
Front Wheel and Brake System
59
- Front Wheels
  60
- Front Brake Inspection
  60
- Brake Panel Removal
  61
- Install Brake Panel
  62
- Brake Cable Removal
  63
- Brake Cable Installation
  64
- Hydraulic Brake
  65
- Add Brake Oil
  66
- The Brake Flow Chart
  67
- Parts Diagram
  68
Rear Wheel and Brake System
68
Fenders and Exhaust Pipe
83
- Rear Fenders Removal
  84
- Front-Trim Removal
  85
- Central-Rear-Trim Removal
  86
- Front Fender Removal
  86
- Exhaust Pipe Removal
  88
- Exhaust Pipe Installation
  88
Electrical System
89
- Ignition Coil
  90
- Ignition Timing
  90
- Alternator Exciter Coil
  90
- Battery Information
  90
- Charging
  91
- Electric Starter
  91
- Battery Installation
  91
- Battery Removal
  91
- Light Bulbs Replacement
  92
- Headlight
  92
- Indicator
  93
- Speed Meter and Fuel Meter
  94
- Taillight
  94
- The Headlight Photograph
  98
- Wiring Diagram
  101
- Engine Does Not Start
  108
Troubleshooting
108
- Poor Performance at Low and Idle Speeds
  109
- Poor Performance at High Speed
  109
- Loss Power
  110
- Poor Handling
  111

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