Emerson ControlWave EFM FGR09CSU Manuals

Manuals and User Guides for Emerson ControlWave EFM FGR09CSU. We have 1 Emerson ControlWave EFM FGR09CSU manual available for free PDF download: Instruction Manual

Emerson ControlWave EFM FGR09CSU Instruction Manual (306 pages)

Emerson Electronic Flow Meter Instruction Manual

Brand: Emerson | Category: Measuring Instruments | Size: 16.33 MB

Table of Contents
10
Section 1 - Controlwave EFM INTRODUCTION
17
General Description
17
Controlwave PROGRAMMING ENVIRONMENT
21
Physical Description
23
Enclosure
24
CPU Module
24
CPU Module Connectors
26
CPU Memory
26
CPU Module Configuration Jumpers
27
CPU Module Configuration Switches
27
CPU Module Leds
28
System Controller Module (SCM)
28
SCM Mode Switch
30
SCM Board Fuse
30
SCM Board Connectors
30
SCM Jumpers
30
SCM Leds
30
Controlwave EFM Backplanes
31
Controlwave EFM Base Assembly Chassis
31
Controlwave EFM I/O Modules
32
Non-Isolated Analog I/O & Analog Input Modules
33
Non-Isolated Digital Input/Output Module
33
Non-Isolated High Speed Counter Input Module
33
Non-Isolated Mixed Input/Output Module
33
Controlwave EFM Expansion Communications Modules
33
Internal Mounting Brackets
34
Multivariable Transducer
35
Power Distribution Board
35
Digital to Relay I/O Option
35
Power Supply Option
36
Power System
36
RTD Probe
37
External Radio/Modem
37
Field Wiring
37
Functions
37
Data Acquisition
38
Flow and Volume Calculations
38
Flow Rate and Flow Time Calculations (AGA3)
39
Flow Rate Calculations and Flow Time Accumulations (AGA7)
39
Extension Calculation and Analog Averaging
39
Energy Calculation
39
Volume and Energy Integration
39
Downstream Pressure Tap
39
Archives
40
Hourly Historical Data Log
40
CI-Controlwave EFM
40
Daily Historical Data Log
40
Periodic Historical Data Log
41
Alarm and Event Storage
41
LCD Display
41
Communications
42
BSAP Message Support
43
Discrete and Analog I/O EFM Functionality
43
Flow Rate Control - DDC (Jog Control) Using PID
43
Pulse Output for External Totalizer or Sampler
44
Nominations
44
Self Test & Diagnostics
44
Product Overview
45
1.1 Hardware Features
45
1.2 Firmware and Software Features
45
Product Family Compatibility
46
2.1 Open Standards for Programming, Network Config. and Communication
46
2.2 Controlwave Designer with ACCOL III
46
Accol III
46
Standard Application Program
47
3.1 Openbsi - Simply Creative
47
3.2 Openbsi Utilities
48
3.3 Real-Time Activex Controls
48
3.3.1 Activex Controls
49
3.3.2 Required Software
49
3.4 Historical Data Collection
49
3.5 OPC Server
49
Controlwave OPEN NETWORK CONNECTIVITY
50
4.1 Communication Protocols
50
4.1.1 BSAP Protocol
50
4.1.2 Modbus Protocol
51
4.1.3 Generic Serial Interface
51
Section 2 - INSTALLATION & OPERATION
53
Installation in Hazardous Areas
53
Site Location Considerations
56
Temperature & Humidity Limits
56
Vibration Limits
56
Controlwave EFM INSTALLATION/CONFIGURATION
56
Mounting the Controlwave EFM Enclosure
60
Connection to the Multivariable Transducer (MVT)
62
Process Pipeline Connection (Meter Runs Without Cathodic Protection)
63
Process Pipeline Connection (Meter Runs with Cathodic Protection)
63
System Controller Module (SCM) Configuration
65
CPU Module & ECOM Module Configuration
66
CPU Module Switch Configuration
66
Communication Ports
68
RS-485 Interfaces
69
Piggy-Back Spread Spectrum Modem (Radio) Port
74
Piggy-Back 56K PSTN Modem Port
75
Radio Ready and External (Case Mounted) Modem or Radio
79
I/O Module Installation & Wiring
79
Installation of I/O Modules
79
I/O Wire Connections
82
Shielding and Grounding
82
Non-Isolated Digital Input/Output Module
82
Digital Input/Output Configurations
82
Non-Isolated Analog Input/Output & Analog Input Modules
83
Analog Input/Output Configurations
85
Non-Isolated High Speed Counter Input Module
85
High Speed Counter Configurations
87
Non-Isolated Mixed I/O Module
87
Mixed I/O Module Configuration
89
RTD Wiring
90
Power Supply Option
91
Digital to Relay I/O Board Option
92
Digital to Relay I/O Board Jumper Settings
92
Connection to a Model 3808 Transmitter
94
Power Wiring & Distribution
96
Bulk Power Supply Current Requirements
97
Power Wiring
98
Mounting an Optional Solar Panel
99
Swivel (Directional Facing)
99
Tilt Angle
100
Installing the Rechargeable Battery and Solar Panel Harness
100
Controlwave EFM System Grounding
101
Operation of the Lithium Backup Coin-Cell Battery
101
Installation of a Bezel Assembly
102
Operational Details
103
Downloading the Application Load
103
Upgrading Controlwave EFM Firmware
103
Using Localview to Upgrade Controlwave EFM Firmware
104
Using Hyperterminal to Upgrade Controlwave EFM Firmware
107
Section 2 - INSTALLATION & OPERATION (Continued)
107
Remote Upgrade of Controlwave EFM Firmware
110
Operation of the Mode Switch
111
Soft Switch Configuration and Communication Ports
111
Optional Display/Keypad Assemblies
112
Operation of the Dual-Button Display/Keypad Assembly
114
Section 3 - SERVICE
117
Service Introduction
117
Component Removal/Replacement Procedures
117
Accessing Modules for Testing
117
Removal/Replacement of the Bezel Assembly
118
Removal/Replacement of the CPU Module
118
Removal/Replacement of the System Controller Module
118
Removal/Replacement of an I/O Module
118
Removal/Replacement of an Expansion Comm. Module
119
Removal/Replacement of a Rechargeable Lead-Acid Battery
119
Removal/Replacement of a Power Distribution Board
120
Removal/Replacement of a 21V Power Supply Board
121
Removal/Replacement of a Digital to Relay I/O Board
121
Removal/Replacement of an External Radio/Modem
121
Troubleshooting Tips
121
System Controller Module (SCM) Voltage Checks
121
LED Checks
122
Wiring/Signal Checks
126
General Service Notes
126
Extent of Field Repairs
127
Disconnecting RAM Battery
127
Maintaining Backup Files
127
Windiag Diagnostics
127
Diagnostics Using WINDIAG
130
Communications Diagnostic Port Loop-Back Test
130
Core Updump
132
Calibration Checks
132
Section 4 - SPECIFICATIONS
133
Cpu, Memory & Program Interface
133
Communication Ports
133
System Controller Module
134
Input Power Specs
134
Power Supply Sequencer Specs
135
Power Supply External Power Monitor Specs
135
System Controller Module Connectors
135
Input/Output Module Specifications
136
Non-Isolated Analog Input/Output Module
136
Non-Isolated Digital Input/Output Module
137
Non-Isolated High Speed Counter Input Module
138
Non-Isolated Mixed Input/Output Module
138
Digital to Relay I/O Board Specification
141
Power Supply Board Specifications
141
Environmental Specifications
142
Dimensions
142
Special Instructions for Class I, Division 2 Hazardous Locations
147
Hardware Installation Guide
149
Ecom Module Radio/Modem Installation Guide
171
Display/Keypad Assembly Guide
181
E1.1 Overview
183
E2.1 Display Function Block Description
184
E2.1.1 DISPLAY Function Block Parameters
184
E3.1 PREPARING the Controlwave PROJECT
185
E4.1 Using the Keypad
186
E4.1.1 Scrolling
187
E4.1.2 Signing-On
188
E4.1.3 Using the Clock Functions
189
E4.1.3.1 Changing the Time
190
E4.1.3.2 Changing the Date
190
E4.1.5 Moving through a Variable List
191
E4.1.6 Changing Variable Parameters
191
E4.1.7 Signing-Off
194
E5.1 Keypad Identification & Installation Info
195
General Overview
201
Viewing Webbsi
201
INSTALLING Webbsi SOFTWARE & Controlwave EFM Web Pages
201
Communication Connections
202
Webbsi PROGRAM STARTUP
203
Security Category Functions
203
Signing On/Off
204
Selecting a Node and Signing on
204
Signing off from the Node
204
Locating Nodes
204
Contacts
205
Station Category Functions
205
Station Summary
205
Sampler and Odorizer Configuration
206
Sampler Configuration
206
Odorizer Configuration
206
Mechanical Counter Configuration
207
Nomination
208
Nomination Operation
209
Enabling the Nomination Function
209
Beginning a Nomination Period
211
Ending a Nomination Period
212
Changing the Nomination Target
212
Manually Starting/Ending a Nomination Period
212
Flow Control & Valve Control
212
Nomination
212
Flow Control
212
Pressure Override (Set One or both to Enable Override
214
Valve Control
214
Run Switching
215
Common Properties
215
Run1/2/3/4 Properties
215
Radio Control
217
Radio Control Mode
218
Common Properties
218
Radio Sensing Mode
218
Hourly Mode
218
Daily Mode
219
Day Light Mode
219
Statistic
219
Meter Run Category Functions
219
Meter Run Overview
219
AGA3 - Orifice Meter
220
AGA7 Frequency Meter
222
Meter Run I/O Configuration
223
Differential Pressure, Static Pressure and Temperature Inputs
223
Frequency Input
225
Heating Value Input
225
Alarm Configuration (Accessed Via Meter Run I/O Configuration
227
Flow Equations
227
Orifice Flow Equation Setup
227
Differential Measurement
227
1985 AGA3 Equation Configuration
228
1992 AGA3 Equation Configuration
229
Frequency Flow Equation Setup
231
Supercompressibility Setup
232
Chromatograph Category Functions
234
Communication Settings
235
Stream Assignment and Setup
235
Analysis Data
235
Gas Components
235
Chromatograph Component Range Setup
235
Logs Category Functions
236
Meter Run Archive Files
237
View Signal List
238
Archive File Collection
239
Load/Save Category Function
240
Special Functions
241
G1.1 General Introduction
245
G2.1 Radio Installation
246
G2.1.1 Installation of a Radio into a Radio Ready Controlwave EFM
246
G2.2 ADDITIONAL Freewave INFORMATION
249
Section 1 - INTRODUCTION
265
Major Topics
265
Section 2 - PROTECTION
266
Protecting Instrument Systems
266
Quality Is Conformance to Requirements
266
Protecting Equipment & Personnel
266
Considerations for the Protection of Personnel
267
Considerations for the Protection of Equipment
267
Other Site Safety Considerations
268
Section 3 - GROUNDING & ISOLATION
269
Power & Ground Systems
269
Importance of Good Grounds
269
Earth Ground Connections
269
Establishing a Good Earth Ground
269
Soil Conditions
270
Soil Types
270
Dry, Sandy or Rocky Soil
272
Ground Wire Considerations
273
Other Grounding Considerations
274
Isolating Equipment from the Pipeline
275
Meter Runs Without Cathodic Protection
275
Meter Runs with Cathodic Protection
276
Section 4 - LIGHTNING ARRESTERS & SURGE PROTECTORS
279
Strokes & Strikes
279
Chance of Being Struck by Lightning
279
Antenna Caution
281
Ground Propagation
283
Tying It All Together
283
Impulse Protection Summary
283
Use of Lightning Arresters & Surge Protectors
284
Section 5 - WIRING TECHNIQUES
285
Overview
285
Instrument Wiring
285
Common Returns
285
Use of Twisted Shielded Pair Wiring (with Overall Insulation)
286
Grounding of Cable Shields
287
Use of Known Good Earth Grounds
287
Earth Ground Wires
287
Working Neatly & Professionally
287
High Power Conductors and Signal Wiring
288
Use of Proper Wire Size
288
Lightning Arresters & Surge Protectors
288
Secure Wiring Connections
289
Care and Handling of PC Boards and ESD-Sensitive Components
293
Esd-Sensitive Component Handling Procedure
296
Introduction
296
General Rules
297
Protecting ESD-Sensitive Components
299
Static-Safe Field Procedure
300
Cleaning and Lubricating
302
Completion
304

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Emerson ControlWave EFM FGR09CSU Instruction Manual (306 pages)

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