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ER15-1400
EFORT ER15-1400 Manuals
Manuals and User Guides for EFORT ER15-1400. We have
3
EFORT ER15-1400 manuals available for free PDF download: Operation And Maintenance Manual, Quick Operation Manual
EFORT ER15-1400 Operation And Maintenance Manual (82 pages)
Brand:
EFORT
| Category:
Robotics
| Size: 4 MB
Table of Contents
Table of Contents
3
Chapter One Safety
6
Safety Instructions
6
Safety Criteria
6
Safety Precautions During Work
6
Safety in Robot Installation and Connection
8
Safety before Starting Robot
9
Safety of Starting Robot
10
Safety in Robot Test Run
11
Safety in Teaching
12
Safety in Automatic Operation
13
Safety in Repair
14
Safety in Equipment Check and Maintenance
15
Chapter Two Handling and Installation
18
Overview
18
Basic Description
18
Unpacking List
18
Preparation before Installation
19
Storage Environment for Robot
19
Operation Environment for Robot
19
Start Robot in Cold Environment
20
Placement of Control Cabinet
20
Installation on Site
22
Transporting Precautions
22
Transporting of Control Cabinet
22
Electrical Connection
22
Robot Power
23
Robot Power, Signal and Grounding Cables
24
The IO Cable of the Robot Body Base
25
The IO Cable of the Arm of the Robot Body
27
External Safety Interface
28
Chapter Three Robot Control Cabinet System
31
Composition of Robot Control Cabinet
31
Basic Parameters
31
Electrical Interface Distribution
31
Motion Control Unit
32
1Motion Controller
32
Local IO Definition and Extension
37
Motion Control Card
39
Servo Drive Unit
40
Safety Function Unit
44
Electrical Hardware
45
Software
45
Human Machine Interaction Unit
46
Button Operation Panel
46
Main Power Switch
47
Emergency Stop Button
47
Servo Confirmation Button
47
Hot Swap Button
47
Teaching Pendant(Enable/Manual Press
48
Power Distribution Management Unit
50
Brake Release Unit
51
Overview
51
Location of Brake Release Unit
51
Manual Brake Release Using Method and Precautions
52
Teaching pendant Hot-Swap Unit
53
Hot-Unplug of Teach pendant
54
Hot-Plug of Teach pendant
54
Common Problems
54
Chapter Four Maintenance
56
Introduction
56
Specific Safety Rules
56
Maintenance Plans
57
Check Activities
58
Check the Sealing of Electric Cabinet
58
Check the Wiring Harness
58
Check the Working Condition of Main Electrical Components
59
Check the Emergency Stop Switch
59
Change/Replacement Activities
60
Replace the Controller
60
Replace Safety Relay
61
Replace the Servo Power Drive
62
Replace the Switching Power Supply
63
Replace the Fuses and Fuse Cores
63
Replace the Fan
64
Replace the Battery
65
Quick Recovery Method of Home Position
66
Cleaning
70
Overview
70
Precautions
70
Chapter Five Troubleshooting
71
Overview
71
Common Hardware Faults
71
Controller Fault Handling
72
View Event Log
73
Fault Light Display on the Controller
74
Controller Fault Handling
76
Drive Fault Handling
76
Program Running Fault Handling
77
Chapter Six Deactivation
78
Overview
78
Environmental Information
78
Discard the Robot
78
Chapter Seven Schematic Diagram
80
Appendix 1 Spare Parts List
81
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EFORT ER15-1400 Quick Operation Manual (69 pages)
Industrial Robot
Brand:
EFORT
| Category:
Robotics
| Size: 2 MB
Table of Contents
Table of Contents
3
Chapter 1 Safety
5
Safety Instruction
5
Safety Regulations
5
Safety Precautions in the Process of Work
7
Safety of Robot Installation and Connection
7
Safety before Robot Starting
8
Safety of Robot Starting
9
Test Run Safety
10
Safety in Teaching Process
10
Security in Auto-Run
12
Safety During Maintenance
13
Safety During Spot Check and Maintenance
14
Chapter 2 Handling and Installation
17
Overview
17
Basic Description
17
Unpacking List
17
Preparation Work before Installation
18
Robot Storage Environment
19
Robot Operation Environment
19
Start Robot in Cold Environment
19
Table of Robot Performance Parameters
19
Robot Workplace
21
Working Space of Control Cabinet
21
Handling
23
Precautions for Robot Handling
23
Auxiliary Handling Tool
24
Robot Body Handling
26
Handling the Control Cabinet
29
Installing the Robot
30
Setting up a Safety Fence
30
Robot Installation Method
30
Ground Installation
31
Bracket Installation
32
Upside down Mounting
33
Installation Site and Environment
33
Integrated Application Installation Interface
34
Chapter 3 Electrical Connection
37
Robot Power Supply
37
Connecting Cables between the Robot Control Cabinet and the Robot Body
38
The IO Cable of the Robot Body Base
39
The IO Cable of the Robot Body Arm
41
Local IO Definition of Controller
42
User External IO Functional Module
45
The Function of Converting PNP to NPN
45
User External IO Terminal Block
49
IO Module Extension
51
External Safety Interface
52
Chapter 4 Quick Operation
56
Teaching pendant
56
About Teaching pendant
56
Function Area and Interface
57
How to Hold the Teaching pendant
59
Power on and Start
60
Jog Operation
61
What Is Jog Operation
61
Points for Attention on Jog Operation
61
Start Jog Operation
61
Joint Coordinate System - Jog Operation
62
Running a Program
63
What Is Running a Program
63
Precautions in Running a Program
63
Starting to Run a Program
63
Shut down and Power off
65
Chapter 5 Common Faults and Investigation Methods During Installation
67
EFORT ER15-1400 Operation And Maintenance Manual (48 pages)
Industrial Robot
Brand:
EFORT
| Category:
Robotics
| Size: 6 MB
Table of Contents
Table of Contents
3
Chapter One Safety
5
Instructions for Safe Use of Robots
5
Safety Precautions During Adjustment, Operation, Maintenance, Etc
5
Safety Countermeasures of Robot Body
7
Robot Body Label Description
11
Shift, Transfer, and Sale of Robots
11
Abandonment of Robots
12
Chapter Two Basic Description
14
Robot System Composition
14
Unpacking Check
14
Machine Body Nameplate
15
Body Part Composition and Direction Identification of each Axis
16
Robot Axis Range Limit and Home Position
16
Robot Performance Parameters
17
Allowable Value of Wrist Payload
19
Allowable Weight
19
Allowable Maximum of Static Payload Torque
19
Allowable Maximum of Moment of Inertia
19
Allowable Payload Curve Diagram
19
Chapter Three Handling and Installation
20
Robot Handling
20
Handling Precautions
20
Auxiliary Handling Tooling
20
Handling Method
21
Robot Installation
24
Setting of Safety Fence
24
Robot Installation Method
24
Ground Mounting
25
Supporter Installation
26
Suspended Installation
27
Installation Site and Environment
27
Integrated Application Installation Interface
28
End Flange Installation Interface
28
External Installation Interface
29
Definition of Wrist I/O Single Cable Connector
29
Location of Pneumatic and Signal Line Interface
30
Chapter Four Overhaul and Maintenance
32
Preventive Maintenance
32
Daily Inspection
32
Quarterly Inspection
32
Annual Inspection
33
Inspect Every Three Years
33
Overhaul of Main Bolts
33
Change the Lubricant
34
The Oil Supply Quantity of Lubricant
34
Space Orientation of Lubrication
34
Lubricant Replacement Steps for J1~J4 Axis Reducer and Wrist Parts
35
Release the Residual Pressure in the Lubricating Oil Cavity
36
Timng Belt Maintenance
36
Timing Belt Tension
37
Timing Belt Replacement
37
Robot Maintenance and Use Area
38
The Use Area Must Have the Following Safety Conditions
38
Qualification Requirements and Precautions for Maintenance Personnel
38
Home Position Calibration
38
Home Position Calibration Method
39
Mechanical Home Position Calibration of each Axis
39
Battery Replacement
40
Chapter Five Common Faults and Treatment Measures
41
Appendix
46
A Screw Tightening Torque Table
46
B Backup List
46
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