Dynojet 200iX Powersports Chassis Dyno Manuals

Manuals and User Guides for Dynojet 200iX Powersports Chassis Dyno. We have 2 Dynojet 200iX Powersports Chassis Dyno manuals available for free PDF download: Installation Manual

Dynojet 200iX Installation Manual (199 pages)

Ground Model Motorcycle Dynamometer

Brand: Dynojet | Category: Diagnostic Equipment | Size: 11.11 MB

Table of Contents
3
Warnings
9
Chapter 1 Specifications and Operating Requirements

13
- Introduction
  14
  - Conventions Used in this Manual
    15
  - Technical Support
    15
  - Your Dyno Room
    16
- Dynamometer Specifications and Requirements
  17
  - Battery Requirements
    17
  - Chassis Specifications
    17
  - Compressed Air Requirements
    20
  - Computer Specifications
    20
  - Drill and Drill Bit Requirements
    21
  - Electrical Requirements
    21
  - Environmental Requirements
    21
  - Forklift Requirements
    21
  - Ground Hook Requirements
    21
  - Grounding Requirements
    22
  - Phone and Internet Access
    22
  - Tie-Down Straps
    22
- Dynoware RT Electronics
  23
  - Main Module Connections
    23
  - Network Connections
    25
Chapter 2 Installation

27
- Unpacking and Inspecting the Dyno
  28
- Dyno Installation
  36
  - Removing the Dyno from the Crate
    36
- Battery
  39
- Pickup Card
  40
- Eddy Current Brake
  41
- Secure the Dyno and Brake Module to the Floor
  49
- Remove the Dyno Covers
  50
- Drum Module Installation
  51
- Cable Routing
  58
- Side and Top Covers
  66
  - Installing the IX Covers
    68
- Fan Arm Mounts
  70
- Trike Carriage Adapter and Carriage Assembly
  71
  - Installing the Trike Carriage Adapter Assembly
    71
  - Installing the Carriage Assembly
    72
- Monitor Support and Tray
  75
- Control Panel and Cable
  76
- Final Adjustments and Tests
  79
- Zip Tube
  81
- Ground Hooks
  82
- Ramp Bracket
  83
Chapter 3 Accessories

88
- Main Dyno Power
  88
- Air Brake
  89
- Air Fuel Ratio Module
  102
- Extended Carriage
  103
  - Installing the Extended Carriage Assembly
    107
- High Pressure Blowers
  108
- Power Carriage
  110
  - Removing the Hand Crank
    110
  - Installing the Power Carriage
    111
- Wheel Clamp
  113
- Final Adjustments and Tests
  116
Chapter 4 Control Panel Interface Operation

117
- Introduction
  118
- Basic CPI Operation
  119
  - Using the Air Fuel Ratio Air Pump
    120
  - Using the Emergency Stop/Dyno Shutdown
    121
  - Using the High Pressure Blowers
    121
  - Understanding Interlocks
    121
  - Using the Power Carriage
    122
  - Using the Starter
    122
  - Using the Status Indicator
    123
  - Using the Wheel Clamp
    123
- Power Distribution Assembly
  125
  - Main Circuit Breaker
    125
  - High Pressure Blower Circuit Breakers
    125
- Maintenance and Troubleshooting
  126
Chapter 5 Basic Dyno Operation

129
- Loading the Vehicle
  130
- Connecting the RPM Pickup
  132
  - RPM Pickup Descriptions
    132
  - Connecting the Primary Inductive Pickup
    133
- Grounding the Vehicle
  136
- Pre-Run Inspection
  137
  - Before Starting the Engine
    138
  - Engine Warm up
    138
  - After Engine Warm up
    138
- Using the Starter
  139
- Using the Dyno
  139
- Making a Test Run
  140
- Preventative Maintenance
  141
Appendix A Red Head Anchor Installation

143
- Warnings
  143
- Contact Information for ITW Ramset/Red Head
  143
Appendix B Power Requirements and Installation

147
- Power Requirements and Installation-North America, Japan, and Locations Using 60 Hz Power
  148
  - Installing the Wall Receptacle
    148
  - Testing for Correct Voltages
    149
  - Hard Wiring to the Building
    150
- Power Requirements and Installation-Excluding North America and Japan
  151
  - Installing the Wall Receptacle
    152
  - Testing for Correct Voltages
    153
  - Hard Wiring to the Building
    153
Appendix C EEC Kit Installation

155
- EEC Finger Guards Installation
  155
  - Removing the Drum Module Hood
    156
  - Installing the EEC Finger Guards
    156
  - Installing the EEC Finger Guards
    157
  - Adjusting the EEC Finger Guards
    158
- Door Safety Switch
  159
  - Installing the Door Safety Switch
    159
Appendix D Folding Ramp Installation

161
- Ramp Installation-Dyno
  162
  - Removing the Ramp from the Crate
    162
  - Installing the Ramp on the Dyno
    167
- Ramp Installation-IX Upgrade
  170
Appendix E above Ground Ixw Installation

174
Appendix F Torque Values

191
- Standard Bolt Torque Values
  192
  - Grade 5
    192
  - Grade 8
    192
- Metric Bolt Torque Values
  194
- Index
  195

Dynojet 200iX Installation Manual (171 pages)

Motorcycle Dynamometers

Brand: Dynojet | Category: Measuring Instruments | Size: 15.87 MB

Table of Contents
3
Warnings
9
Specifications and Operating Requirements
13
This Chapter Is Divided into the Following Categories
13
Introduction
14
Conventions Used in this Manual
15
Technical Support
15
Your Dyno Room
16
Battery Requirements
17
Chassis Specifications
17
Dynamometer Specifications and Requirements
17
Compressed Air Requirements
20
Computer Specifications
20
Drill and Drill Bit Requirements
20
Electrical Requirements
20
Environmental Requirements
21
Forklift Requirements
21
Ground Hook Requirements
21
Phone and Internet Access
21
Tie-Down Straps
21
Dyno Electronics
22
Installation
25
Dyno Installation
26
Unpacking the Dyno
26
Removing the Dyno from the Crate
33
Pickup Card
36
Compressed Air Pump Assembly
37
Warnings
37
Compressed Air Requirements
38
Installing the Pump Assembly on the Dyno
38
Installing the Air Hose with the Air Brake
40
Eddy Current Brake
41
Unpacking the Eddy Current Brake
42
Installing the Eddy Current Brake
44
Securing the Drum and Brake Module to the Floor
47
Installing the Theta Controller
48
Remove Dyno Covers
49
Remove the Dyno Covers
49
Drum Module Installation
50
Removing the Items from Crate
50
Installing the IX Drum Module
52
Installing the Bulkheads
54
Routing Cables
58
Battery Requirements
59
Routing the Pendant, RS232 Computer Cable, and Control Panel Cable
61
Wiring the Breakout Board
63
Routing the Power Carriage and Wheel Clamp Cables
64
Side and Top Cover Installation
66
Installing the IX Covers
69
Installing the Trike Carriage Adapter Assembly
71
Trike Carriage Adapter and Carriage Assembly
71
Installing the Carriage Assembly
72
Tie-Down Installation
75
Monitor Support, Tray, and Control Panel
76
High Pressure Blowers
82
Ground Hook Installation
84
Final Adjustments and Tests
85
Turning on the Dyno Power
85
High Pressure Blower Test
86
Power Carriage Final Adjustments and Tests
86
Trike Carriage Adapter Assembly Test
86
Wheel Clamp Final Adjustments and Tests
86
Zip Tube
87
Main Dyno Power
90
Air Brake
91
Routing the Air Brake Cable and Air Hose
91
Installing the Emergency Stop Sticker
93
Air Brake Final Adjustments and Tests
96
Changing the Brake Pads
97
Adjusting the Brake Pad Clearance
103
Compressed Air Pump Assembly
104
Extended Carriage
105
Installing the Extension Support and Trike Carriage Adapter Assembly
105
Installing the Extended Carriage Assembly
107
Power Carriage
108
Removing the Hand Crank
108
Installing the Power Carriage
109
Wheel Clamp
112
Final Adjustments and Tests
116
Power Carriage Final Adjustments and Tests
116
Turning on the Dyno Power
116
Wheel Clamp
116
Wheel Clamp Final Adjustments and Tests
116
Control Panel Interface Operation
117
Basic CPI Operation
118
Using the Air Fuel Ratio Air Pump
119
Understanding Interlocks
120
Using the Emergency Stop/Dyno Shutdown
120
Using the High Pressure Blowers
120
Using the Power Carriage
121
Using the Starter
121
Using the Status Indicator
122
Using the Wheel Clamp
122
High Pressure Blower Circuit Breakers
124
Power Distribution Assembly
124
Maintaining and Troubleshooting the Wheel Clamp
125
Maintenance and Troubleshooting
125
Replacing the Theta Controller Fuses
126
Troubleshooting CPI Fuses
127
Basic Dyno Operation
129
Loading the Vehicle
130
Connecting the RPM Pickup
132
RPM Pickup Descriptions
132
Connecting the Secondary Inductive Pickup
133
Connecting the Primary Inductive Pickup
134
Pre-Run Inspection
135
After Engine Warm up
136
Before Starting the Engine
136
Engine Warm up
136
Making a Test Run
137
Preventative Maintenance
138
Contact Information for ITW Ramset/Red Head
139
Warnings
139
Appendix B Power Requirements and Installation

143
- Installation
  143
- Locations Using 60 Hz Power (North America and Japan
  144
- Installing the Wall Receptacle
  145
- Testing for Correct Voltages
  146
- Replacing the Power Plug
  147
- Connecting the Dyno
  148
- Locations Using 50 Hz Power (Locations Other than North America and Japan
  149
- Installing the Wall Receptacle
  150
- Testing for Correct Voltages
  151
- Replacing the Power Plug
  152
- Connecting the Dyno
  153
Appendix C EEC Finger Guard and Door Safety Switch Installation

155
- EEC Finger Guards
  156
- Installing the EEC Finger Guards
  158
- Adjusting the EEC Finger Guards
  160
- Door Safety Switch
  161

Dynojet Categories

Motorcycle Accessories Automobile Accessories Control Unit Measuring Instruments Controller

More Dynojet Manuals

Dynojet 200iX Powersports Chassis Dyno Manuals

Dynojet 200iX Installation Manual (199 pages)

Table of Contents

Chapter 1 Specifications and Operating Requirements

Chapter 2 Installation

Chapter 3 Accessories

Chapter 4 Control Panel Interface Operation

Chapter 5 Basic Dyno Operation

Appendix A Red Head Anchor Installation

Appendix B Power Requirements and Installation

Appendix C EEC Kit Installation

Appendix D Folding Ramp Installation

Appendix E above Ground Ixw Installation

Appendix F Torque Values

Dynojet 200iX Installation Manual (171 pages)

Table of Contents

Appendix B Power Requirements and Installation

Appendix C EEC Finger Guard and Door Safety Switch Installation

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