Doosan DL160 Manuals

Manuals and User Guides for Doosan DL160. We have 1 Doosan DL160 manual available for free PDF download: Operation And Maintenance Manual

Doosan DL160 Operation And Maintenance Manual (236 pages)

Brand: Doosan | Category: Forklifts | Size: 35.39 MB

Table of Contents
9
Safety
13
To the Operator of Awheel Loader
13
General Safety Essentials
16
Location of Safety Labels
16
Unauthorized Modifications
25
General Hazard Information
25
Before Starting Engine
34
Machine Operation
38
Maintenance
46
Battery
56
Towing
58
Shipping and Transportation
59
Operating Controls
61
Component Locations
62
Operator's Area
64
Steering Console and Pedals
65
Front Instrument Panel
73
Right Side Switch Panel
82
Various Cabin Locations
93
Heater and Air Conditioner Operation
97
Stereo / CD Player (Optional)
102
Seat Adjustment
104
Seat Belt
106
Door Side Latch
107
Arm Rest
108
Fuse Box/Relay/Engine Emergency Stop Switch
109
Operation
113
Instrument Panel Control Functions
113
New Machine Break-In Procedures
113
Engine Start and Stop
114
Machine Travel
122
Machine Shut down
125
Boom Raise Kick-Out
127
Bucket Angle Indicator
127
Adjustment of Bucket Position Switch
128
Towing Machine
128
If Engine Stalls While Traveling
129
Allowable Water Depth
130
Inspection, Maintenance and Adjustment
131
Basic Preventive Maintenance
131
Safety When Servicing
134
Preventive Maintenance
142
Table of Recommended Lubricants
144
Fluid Capacities
146
Lubrication and Service Chart
147
Maintenance Intervals
150
10 Hour / Daily Service
152
Grease Front Attachment Pins (for First 100 Hours)
152
Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
152
Check Engine Oil Level
152
Check Transmission Oil Level
153
Check Hydraulic System Oil Level
154
Check for Leaks in Hydraulic System
155
Fill Fuel Tank
155
Check for Leaks in Fuel System
156
Drain Fuel Condensation
156
Check Coolant Level
156
Check Level of Windshield Washer Liquid
157
Inspect the Bucket Teeth and Side Cutters for Signs of Wear
157
Inspect Seat Belt for Proper Operation
157
Inspect the Structure for Cracks and Faulty Welds
157
Check the Operation of All Switches
157
Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor
158
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-Up and at Normal
158
Check Operation of All Controls
158
Inspect Cooling Fan Blade
159
Check Engine Drive Belt Wear
159
Check Air Intake System
160
50 Hour / Weekly Service
161
Perform All Daily, 10 Hour Service Checks
161
Grease Front Attachment Pins
161
Grease Upper and Lower Center Pins
165
Replace Engine Oil and Filter (after First 50 Hours)
165
Replace Hydraulic Full Flow Filter (after First 50 Hours)
166
Check Air Conditioner and Alternator Belt Tension (after First 50 Hours)
166
Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser
166
Clean Air Conditioner Outer Filter
167
250 Hour / Monthly Service
168
Perform All Daily, 10 Hour and 50 Hour Service Checks
168
Check Engine Air Intake Precleaner
168
Drain Water from Hydraulic Oil Tank
168
Turbocharger
169
Check Air-Conditioner and Alternator Belt Tension
169
Grease Drive Shaft
170
Replace Transmission Oil and Filter (after First 250 Hours)
170
500 Hour / 3 Month Service
173
1,000 Hour / 6 Month Service
180
1,500 Hour / 9 Month Service
189
2,000 Hour / Yearly Service
191
Hour / Six Year Service
197
Severe Conditions Maintenance
198
Bolt Torque Chart
199
Electrical System
200
Engine Cooling System
202
Handling of Accumulator
204
Hydraulic Pressure Checks
205
Long Term Storage
211
Parking Brake Adjustment
212
Tires
213
Transportation
217
Loading and Unloading
217
Summary of Safety Precautions for Lifting
218
Troubleshooting
219
Engine
219
Hydraulic System
221
Travel System
223
Steering
224
Braking
225
Electrical System
225
Specification
227
General Specifications
227
Working Range and Dimensions
228
Working Capacities
230
Approximate Weight of Workload Materials
230
Index
233

Doosan Categories

Air Compressor Excavators Engine Forklifts Compact Loader

More Doosan Manuals

Doosan DL160 Manuals

Doosan DL160 Operation And Maintenance Manual (236 pages)

Table of Contents

Related Products

Doosan Categories