Doosan DL200 Manuals

Manuals and User Guides for Doosan DL200. We have 3 Doosan DL200 manuals available for free PDF download: Operation And Maintenance Manual, Manual, Shop Manual

Doosan DL200 Operation And Maintenance Manual (256 pages)

Brand: Doosan | Category: Forklifts | Size: 61 MB

Table of Contents
3
Safety
13
To the Operator of a Wheel Loader
13
General Safety Essentials
16
Location of Safety Labels
16
Unauthorized Modifications
25
General Hazard Information
25
Before Starting Engine
34
Machine Operation
38
Maintenance
46
Battery
56
Towing
58
Shipping and Transportation
59
Operating Controls
61
Component Locations
62
Operator's Area
66
Steering Console and Pedals
67
Front Instrument Panel
76
Right Side Switch Panel
87
2Various Cabin Locations
102
Various Cabin Locations
102
Heater and Air Conditioner Operation
106
Stereo / CD Player (Optional)
111
Seat Adjustment
113
Seat Belt
115
Door Side Latch
116
Arm Rest
117
Fuse Box/Relay/Engine Emergency Stop Switch
118
Operation
123
Instrument Panel Control Functions
123
New Machine Break-In Procedures
123
Engine Start and Stop
124
Machine Travel
133
Machine Shut down
136
F/R (Forward/Reverse) Travel Control System (Option)
138
Additional Braking
139
Boom Raise Kick-Out
140
Bucket Angle Indicator
140
Boom Lower Kick-Out (Option)
141
Adjustment of Bucket Position Switch
141
Towing Machine
142
If Engine Stalls While Traveling
143
Allowable Water Depth
144
Inspection, Maintenance and Adjustment
145
Basic Preventive Maintenance
145
Safety When Servicing
148
Preventive Maintenance
156
Table of Recommended Lubricants
158
Fluid Capacities
160
Lubrication and Service Chart
161
Maintenance Intervals
165
10 Hour / Daily Service
167
Grease Front Attachment Pins (for First 100 Hours)
167
Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
167
Check Engine Oil Level
167
Check Transmission Oil Level
168
Check Hydraulic System Oil Level
169
Check for Leaks in Hydraulic System
170
Fill Fuel Tank
170
Check for Leaks in Fuel System
171
Drain Fuel Condensation
171
Check Coolant Level
171
Check Level of Windshield Washer Liquid
172
Inspect the Bucket Teeth and Side Cutters for Signs of Wear
172
Inspect Seat Belt for Proper Operation
172
Inspect the Structure for Cracks and Faulty Welds
172
Check the Operation of All Switches
172
Check the Operation of All Exterior Lights, Horn and Control Console Indicator and
173
Check Operation of All Controls
173
Inspect Cooling Fan Blade
174
Check Engine Drive Belt Wear
174
Check Air Intake System
175
50 Hour / Weekly Service
176
Perform All Daily, 10 Hour Service Checks
176
Grease Front Attachment Pins
176
Grease Steering Cylinder Rod and Head Ends
183
Grease Upper and Lower Center Pins
183
Replace Engine Oil and Filter (after First 50 Hours)
184
Replace Hydraulic Full Flow Filter (after First 50 Hours)
184
Check Air Conditioner and Alternator Belt Tension (after First 50 Hours)
184
Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser
185
Clean Air Conditioner Outer Filter
185
250 Hour / Monthly Service
186
Perform All Daily, 10 Hour and 50 Hour Service Checks
186
Check Engine Air Intake Precleaner
186
Drain Water from Hydraulic Oil Tank
186
Turbocharger
187
Check Air Conditioner and Alternator Belt Tension
187
Grease Drive Shafts
188
500 Hour / 3 Month Service
191
1,000 Hour / 6 Month Service
198
1,500 Hour / 9 Month Service
206
2,000 Hour / Yearly Service
208
Hour / Six Year Service
214
Severe Conditions Maintenance
215
Bolt Torque Chart
216
Electrical System
217
Engine Cooling System
219
Handling of Accumulator
221
Hydraulic Pressure Checks
222
Long Term Storage
227
Parking Brake Adjustment
228
Tires
229
Transportation
233
Loading and Unloading
233
Summary of Safety Precautions for Lifting
234
Troubleshooting
235
Engine
235
Hydraulic System
237
Travel System
239
Steering
240
Braking
241
Electrical System
241
Specification
243
General Specifications
243
Working Range and Dimensions
245
Working Capacities
249
Approximate Weight of Workload Materials
249
Index
253

Doosan DL200 Manual (101 pages)

Brand: Doosan | Category: Compact Loader | Size: 3 MB

Section 1

5
- Table of Contents
  5
- Safety Precautions
  7
- Applicable Models
  7
- General Description
  8
- Refrigerant Circulation
  10
- Control Panel
  12
- Control Specifications
  13
- Temperature Level Control and Display
  14
- Air Discharge According to Path Selection
  15
- Air-Conditioning System Circuit Diagram
  18
- Troubleshooting
  20
- Weight of R134A Gas Used in Machines
  22
- Refrigerant System Repairs
  23
- Refrigerant Safe Handling Procedures
  23
- Repair and Replacement Procedure
  24
- Refrigerant Recovery
  26
- Vacuuming Refrigerant System
  26
- Leakage Check
  28
- Refrigerant Charging
  28
- Inspecting System for Leakage
  30
Section 2

35
- Applicable Models
  37
- Safety Precautions
  37
- Overview
  38
- Electric Supply System
  39
- Engine Starting Circuit
  41
- Operation During Start Process
  41
- Operation after Start Process
  44
- Engine Preheating System
  47
- Engine Stop System
  48
- Charging System
  49
- Monitoring System
  50
- Instrument Panel
  51
- Monitoring System Schematic
  52
- Operation
  54
- Front Windshield Wiper
  60
- Windshield Wiper
  60
- Rear Windshield Wiper
  62
- Light Circuit
  64
- Lighting System
  64
- ECU System
  68
- ECU Electric Circuit
  69
- ECU System Component
  70
- Engine Fault Code
  73
- Cooling Fan Control System
  77
- Outline
  77
- Diagram
  78
- Electrical Diagram
  79
- Parts of Cooling Fan Control System
  80
- Operation of Cooling Fan Control System
  82
- Self Diagnosis and Display of Cooling Fan
  84
- Failure Indications and Actions
  85
- Block Diagram
  86
- Emergency Steering System (Option)
  86
- Emergency Steering System Components
  87
- Emergency Steering System Electric Circuit
  90
- Electric Circuit
  91
- Electric Detent System
  91
- Boom Kick-Out
  92
- Return to Dig
  93

Doosan DL200 Shop Manual (18 pages)

Brand: Doosan | Category: Compact Loader | Size: 0 MB

Doosan Categories

Air Compressor Engine Forklifts Excavators Compact Loader

More Doosan Manuals

Doosan DL200 Manuals

Doosan DL200 Operation And Maintenance Manual (256 pages)

Table of Contents

Doosan DL200 Manual (101 pages)

Table of Contents

Section 1

Section 2

Doosan DL200 Shop Manual (18 pages)

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