Doosan DL220 Wheel Loader Manuals

Doosan DL220 Wheel Loader Manuals

Manuals and User Guides for Doosan DL220 Wheel Loader. We have 2 Doosan DL220 Wheel Loader manuals available for free PDF download: Operation And Maintenance Manual, Shop Manual

Doosan DL220 Operation And Maintenance Manual

Doosan DL220 Operation And Maintenance Manual (250 pages)

Brand: Doosan | Category: Forklifts | Size: 30 MB

Table of Contents

Table of Contents

3
- Safety
  13
- To the Operator of a Wheel Loader
  13
- General Safety Essentials
  16
- Location of Safety Labels
  16
- Visibility Information
  25
- Unauthorized Modifications
  27
- General Hazard Information
  27
- Before Starting Engine
  36
- Machine Operation
  40
- Maintenance
  48
- Battery
  58
- Towing
  60
- Shipping and Transportation
  61
- Operating Controls
  63
- Component Locations
  64
- Operator's Area
  66
- Steering Console and Pedals
  67
- Front Instrument Panel
  76
- Right Side Switch Panel
  87
- Various Cabin Locations
  102
- Heater and Air Conditioner Operation
  106
- Stereo / CD Player (Optional)
  111
- Seat Adjustment
  113
- Seat Belt
  115
- Door Side Latch
  116
- Arm Rest
  117
- Fuse Box/Relay/Engine Emergency Stop Switch
  118
- New Machine Break-In Procedures
  123
- Instrument Panel Control Functions
  123
- Operation
  123
- Engine Start and Stop
  124
- Machine Travel
  133
- Machine Shut down
  136
- F/R (Forward/Reverse) Travel Control System (Optional)
  138
- Additional Braking
  139
- Boom Raise Kick-Out
  140
- Bucket Angle Indicator
  140
- Boom Lower Kick-Out (Optional)
  141
- Adjustment of Bucket Position Switch
  141
- Towing Machine
  142
- If Engine Stalls While Traveling
  143
- Allowable Water Depth
  144
- Basic Preventive Maintenance
  145
- Inspection, Maintenance and Adjustment
  145
- Safety When Servicing
  148
- Preventive Maintenance
  156
- Table of Recommended Lubricants
  158
- Fluid Capacities
  160
- Lubrication and Service Chart
  161
Maintenance Intervals

164
- 10 Hour / Daily Service
  166
- Check Engine Oil Level
  166
- Grease Front Attachment Pins (for First 100 Hours)
  166
- Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
  166
- Check Transmission Oil Level
  167
- Check Hydraulic System Oil Level
  168
- Check for Leaks in Hydraulic System
  169
- Fill Fuel Tank
  169
- Check Coolant Level
  170
- Check for Leaks in Fuel System
  170
- Drain Fuel Condensation
  170
- Check Level of Windshield Washer Liquid
  171
- Check the Operation of All Switches
  171
- Inspect Seat Belt for Proper Operation
  171
- Inspect the Bucket Teeth and Side Cutters for Signs of Wear
  171
- Inspect the Structure for Cracks and Faulty Welds
  171
- Check Operation of All Controls
  172
- Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
  172
- Check Engine Drive Belt Wear
  173
- Inspect Cooling Fan Blade
  173
- Check Air Intake System
  174
- 50 Hour / Weekly Service
  175
- Grease Front Attachment Pins
  175
- Perform All Daily, 10 Hour Service Checks
  175
- Grease Steering Cylinder Rod and Head Ends
  178
- Grease Upper and Lower Center Pins
  179
- Replace Engine Oil and Filter (after First 50 Hours)
  179
- Replace Hydraulic Full Flow Filter (after First 50 Hours)
  179
- Check Air Conditioner and Alternator Belt Tension (after First 50 Hours)
  180
- Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser
  180
- Clean Air Conditioner Outer Filter
  181
- 250 Hour / Monthly Service
  182
- Check Engine Air Intake Precleaner
  182
- Drain Water from Hydraulic Oil Tank
  182
- Perform All Daily, 10 Hour and 50 Hour Service Checks
  182
- Check Air Conditioner and Alternator Belt Tension
  183
- Turbocharger
  183
- Grease Drive Shafts
  184
- 500 Hour / 3 Month Service
  187
- 1,000 Hour / 6 Month Service
  194
- 1,500 Hour / 9 Month Service
  204
- 2,000 Hour / Yearly Service
  206
- 12,000 Hour / 6 Year Service
  212
- Severe Conditions Maintenance
  213
- Bolt Torque Chart
  214
- Electrical System
  215
- Engine Cooling System
  217
- Handling of Accumulator
  220
- Hydraulic Pressure Checks
  221
- Long Term Storage
  226
- Parking Brake Adjustment
  227
- Tires
  228
- Loading and Unloading
  231
- Transportation
  231
- Summary of Safety Precautions for Lifting
  232
- Engine
  233
- Troubleshooting
  233
- Hydraulic System
  235
- Travel System
  237
- Steering
  238
- Braking
  239
- Electrical System
  239
- General Specifications
  241
- Specification
  241
- Working Range and Dimensions
  242
- Approximate Weight of Workload Materials
  244
- Working Capacities
  244
- Index
  247

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Doosan DL220 Shop Manual

Doosan DL220 Shop Manual (18 pages)

Brand: Doosan | Category: Compact Loader | Size: 0 MB

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