Delphi Multec 3.5 Fuel Injector Manuals

Delphi Multec 3.5 Fuel Injector Manuals

Manuals and User Guides for Delphi Multec 3.5 Fuel Injector. We have 1 Delphi Multec 3.5 Fuel Injector manual available for free PDF download: Applications Manual

Delphi Multec 3.5 Applications Manual

Delphi Multec 3.5 Applications Manual (178 pages)

Top Feed Fuel Injector

Brand: Delphi | Category: Laboratory Equipment | Size: 4 MB

Table of Contents

Table of Contents
5
1 0 Introduction

11
- Scope of Document
  11
- Classification
  11
- Document Management
  11
  - Document Release and Updates
    11
- Commercial Considerations
  11
- Objectives of this Manual
  11
- How this Manual Is Arranged
  12
- Conventions Used in this Manual
  14
- Hyperlinks
  15
- Applicable Documents
  15
  - Order of Precedence
    15
  - Government Documents
    15
  - Other Delphi Reference Documents
    15
  - Industry Documents
    16
  - Useful Web Sites
    16
2 0 Fundamentals

17
3 0 Product Description

45
4 0 System Interface

85
5 0 Software

101
- General
  101
- Control Algorithms
  102
- Diagnostics
  117
  - Fuel Trim Diagnostics
    117
  - Oxygen Sensor Diagnostics
    118
  - Catalytic Converter Diagnostics
    118
  - Injector Driver Diagnostics
    118
  - Engine Misfire Diagnostics
    118
  - Factors Affecting Engine Diagnostics
    119
6 0 Product Handling

121
- Table 6-1 - Multec 3.5 Injector Handling
  122
- Packing Procedures
  123
- Figure 6-1 Injector Seal Ring Installation Precaution
  123
- Receiving and Storage
  124
- Movement Within the Plant
  124
- Installation in Fuel Rail
  124
- Installation on the Engine
  125
- Component Assembly Best Practices
  128
- Table 6-2 - Recommended Seal Ring Lubricants
  128
- Maintenance, Service and Repair
  129
  - Diagnosing Malfunction Codes
    129
  - Replacement Techniques
    129
  - Adjustments
    131
  - Interchangeability
    131
- Support of Component after Sale
  131
7 0 Recommendations and Precautions

133
- Temperature
  133
- Durability
  134
  - Injector Characteristics
    135
- Wear and Contamination
  135
  - Internal Corrosion
    135
  - External Exposure
    135
  - Plugging
    136
  - Contamination Resistance
    136
  - Fuel System Generated Contamination
    137
  - Maximum Fuel Pressure
    137
  - Injector Storage
    137
- Preventing Engine Hydro-Lock
  138
  - Engine Prime Pulse at Start
    138
  - Vehicle Assembly Fuel System Prime
    139
- Injector Harness Connector - Corrosion
  139
8 0 Testing Recommendations and Precautions

141
- Dynamometer Testing
  141
  - Cylinder-To-Cylinder Distribution
    141
- Durability Testing
  141
- Dynamic Vehicle Testing
  142
- Standard Vehicle Development Tests
  142
  - Hot Fuel Handling
    142
  - Spray Effect on Emissions
    143
  - Cold Driveability and Startability
    143
  - Table 8-1 - Injector Tip Soak Temperature Vs Required Fuel Pressure
    143
  - Crank Vs. Leak
    144
  - Altitude Driveability and Emissions
    144
  - Low Pulse-Width Fueling Accuracy
    144
  - Driveability Index Fuel Sensitivity
    144
  - Spark Plug Fouling Tests
    145
  - Voltage Sensitivity
    145
  - 8.4.10 Manifold Pressure Sensitivity
    145
  - 8.4.11 Standard Durability Tests
    145
  - 8.4.12 Icing Tests
    145
  - 8.4.13 Production Limit Verification Tests
    145
9 0 Validation Requirements

147
- General
  147
- Validation Tests
  147
  - Preliminary Physical Analysis
    148
- Environmental Exposure
  148
  - External Corrosion
    148
  - Temperature
    149
  - Life Cycling
    149
  - Mechanical Integrity
    150
  - Table 9-1 - Potential Injector Test Fuels
    150
  - Overpressurization
    151
  - Over-Voltage
    151
  - Injector Noise
    152
  - Note on Additional Exposures
    152
- Verification
  152
- Table 9-2 - Injector Verification Matrix Template
  153
10 0 Appendix

155
11 0 Index

173

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