Cornelius R-454C Beverage Dispenser Manuals

Manuals and User Guides for Cornelius R-454C Beverage Dispenser. We have 1 Cornelius R-454C Beverage Dispenser manual available for free PDF download: Manual

Cornelius R-454C Manual (111 pages)

Brand: Cornelius | Category: Beverage Dispenser | Size: 18 MB

Table of Contents
3
Safety Instructions
4
Introduction
7
System Overview
7
Dispensed Product Conditions
7
Overrun, as Applied to Carbonated Beverages
7
Installation
9
Delivery, Inspection & Unpacking
9
Counter Location
9
Installing Leg
9
Counter Mounting
9
Countertop Template Installation Instructions
10
Backroom Requirements
11
Supply Connections
11
Electrical Requirements
11
Water Supply Requirements
13
CO 2 Requirements
14
Installing the Drip Tray
16
Installing the Graphics Sheet
17
Installing the Flavor Card
17
Cart Information and Mounting
17
Servicing Motorman Dispensing Valves
18
Suggested Sanitizers
18
Servicing SPH Dispensing Valves
20
Sanitizing the System
20
Suggested Sanitizers
20
Control Panel Overview
24
Setting up the Control Panel
24
Setting the System Options
25
Commissioning the Unit
32
Unit Location
32
Pressurizing the Water System
32
Pressurizing the CO
33
System
33
Pressurizing the Syrup System
34
Setting BRIX
34
Filling the Barrels
37
Calibrating a Motor
37
Security Menu
39
Troubleshooting
40
Specifications
41
Introduction
46
Manual Overview
46
Dispensed Product Conditions
47
Overrun, as Applied to Carbonated Beverages
47
Overrun Definition
47
Overrun Is a Variable
47
Specific Product Ingredients Affect Overrun
47
BRIX Affects Overrun
47
Low Dispensing Volume Affects Overrun
47
Carbonation Level in Liquid Product Affects Overrun
47
Freezing Affects Overrun
47
System Overview
48
Introduction
48
Theory of Operation
48
CO2 System
51
Water System
54
Syrup System
54
Control Panel
54
Introduction
54
Control Panel Display
54
Control Panel Buttons
55
Control Panel Menu Descriptions
57
System Menus
57
Main Menu
57
Unit Data Menu
58
Error Status Menu
58
Error Log Menu
60
Setup Menu
61
Clock Setup Menu
61
Setting the Clock
62
Setting Daylight Savings Time
62
Events Setup Menu
64
Setting Events
64
Setting the Sleep and Wake up Times
64
Setting Defrost Lockout
65
Viscosity Setup Menu
66
Options Setup Menu
66
Setting the Temperature Format
67
Setting the Date Format
67
Setting the Time Format
67
Setting the POS Lighting
67
Setting the Type of Syrup
67
Maintenance Menu
67
Barrel Maintenance Menu
68
Purging a Barrel
68
Filling a Barrel
69
Run the Barrel Motor
69
Rinsing a Barrel
69
Manual Diagnostic Menu
70
Totals Menu
70
BRIX Setup Menu
71
Motor Setup Menu
74
Calibrating a Motor
75
System Menu
75
Security
76
Pressure Sensors
76
Operation
78
Maintaining Product Quality
78
Dispensed Product Throughput
78
Programmed Defrost Scheduling
78
Sleep Mode Recommendations
78
Viscosity Setting
79
Starting the Unit
79
Preventative Maintenance
80
Summary
80
Monthly Maintenance
80
Cleaning Air Filter
80
Annual Maintenance
81
Inspecting and Replacing Scraper Blades
81
Cleaning the Syrup Connections
82
Servicing Motorman Dispensing Valves
82
Suggested Sanitizers
83
Suggested Sanitizers
84
Servicing SPH Dispensing Valves
84
Sanitizing the System
84
Emptying a Barrel
85
Flushing the System of Syrup
86
Sanitizing the Barrel
86
Flushing the System
87
Cleaning the Water Filter
87
Component Replacement
89
Barrel Motor Seal Replacement
89
Removing the Existing Seal
89
Installing a New Seal
90
Motor Seal Leak Test
91
Barrel Motor Replacement
92
Motor Run Capacitor Replacement
92
Water Pump Replacement
93
CO2 Shutoff Solenoid Replacement
94
Syrup and Water Shutoff Solenoid Replacement
95
CO2 Regulator Replacement
96
Condenser Fan Motor Replacement
97
Compressor Replacement
97
Hot Gas Solenoid Replacement
98
Liquid Line Solenoid Replacement
99
Syrup Pressure Switch Replacement
99
Water Pressure Switch Replacement
100
Display Board Replacement
101
Control Board Replacement
101
Backward/Forward Compatibility with Older Software Versions
102
Motor Board Replacement
103
Troubleshooting
104
Troubleshooting the System
104
Troubleshooting Product Not Cold
104
Decommissioning Procedure
107
Recovery Requirements and Guidelines
107
Information on Correct Working Procedures
108
Disposal
110

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