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326142000
Cornelius 326142000 Manuals
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Cornelius 326142000 manual available for free PDF download: Service Manual
Cornelius 326142000 Service Manual (87 pages)
(SOLID-STATE) POST-MIX DISPENSER TWO-FLAVOR/HOT-GAS DEFROST WITH V3 ELECTRONICS
Brand:
Cornelius
| Category:
Beverage Dispenser
| Size: 0.95 MB
Table of Contents
Table of Contents
2
General Information
8
General Description
8
Unit Description
8
Figure 1. Fcb (Solid-State) Post-MIX Two-Flavor Dispenser
8
Theory of Operation
9
Defrost Systems
9
Manual Defrost System
10
Automatic Defrost System
10
Sleep'' (Sleep Time)
10
Wake Up'' (Wake up Time)
10
Figure 2. Flow Diagram
11
Installation
12
Unpacking and Inspection
12
Identification of Loose-Shipped Parts
12
Installing Beaters (Item 11) and Scraper Blades (Item 12)
13
Electrical Power Requirements
13
Domestic Unit
13
Figure 3. Freeze Cylinder Cutaway View
14
Export Unit
15
Selecting Location
15
Figure 4. Beaters and Scraper Blades Installation
15
Installing Unit
16
Installing Drip Tray Supports, Drip Tray, and Cup Rest
16
Installing Drip Tray Drain Kit (Item 14)
16
Installing Primary Co2 Regulator Assembly on Co2 Cylinder
16
Connecting Soft Drink Tanks Co2 Lines to Primary Co2 Regulator Assembly
17
Preparing Unit Syrup Inlet Lines for Connection to Soft Drink Tanks
17
Connecting Plain Water Inlet Supply Line to Unit
17
Connecting Electrical Power Circuit to Unit
18
Preparation for Operation
18
50 Or 60 Hz Operation and Beater Motor Select
18
Turning on Electrical Power to Unit
19
Turning on Co2 Supply to Unit
19
Turning on Plain Water Supply to Unit
19
Connecting Soft Drink Tanks to Unit Syrup Systems
19
Adjusting Brix (Water-To-Syrup) ''Ratio'' of Dispensed Product
20
Filling Freeze Cylinders with Product
21
Adjusting Beater Motor Current (Either Side)
21
Programming Main Menu Selections Onto Message Display
21
Setting ''Clock'' (Time of Day)
21
Programming ''Defrost'' (Automatic) Settings into Unit
21
Programming ''Sleep'' (Sleep Time) into Unit
21
Programming ''Wake Up'' (Wake Up) Time into Unit
21
Programming Point of Sale Message Display
21
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
22
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
22
Voltage'' (Displayed Voltage Readout)
22
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
22
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
22
Displayed Error Conditions
22
Operators Instructions
24
Control Panel Switches and Displayed Messages
24
Control Panel Switches
24
Control Panel Display Messages
25
Freeze Cylinders Manual or Automatic Defrost Systems
26
Manual Defrost System
26
Automatic Defrost System
26
Sleep'' (Sleep Time)
26
Wake Up'' (Wake up Time)
26
Faceplate Relief Valves
27
Product Sample Valves
27
Product Shutoff Valves
27
Primary Co2 Regulator
27
Secondary Co2 Regulators
27
Carbonated Water Flow Regulators
27
Syrup Flow Regulators
27
Dispensing Valves
27
Dispensed Product Conditions
27
Overrun'', as Applied to Frozen Carbonated Beverages
27
Operating Characteristics
28
Operating Unit
29
Replenishing Syrup Supply
29
Product Flavor Change
29
Checking Co2 Supply
29
Cleaning and Sanitizing
30
Daily Cleaning
30
Sanitizing
30
Cleaning Condenser Coil
30
Lubrication
30
Adjustments
30
Carbonated Water Flow Rate
30
Co2 Regulators
30
Adjusting Beaters Motors Currents
30
Programming Main Menu Selections Onto Message Display
31
Setting ''Clock'' (Time of Day)
31
Programming ''Defrost'' (Automatic) Settings into Unit
31
Programming ''Sleep'' (Sleep Time) into Unit
31
Programming ''Wake Up'' (Wake Up) Time into Unit
31
Programming Point of Sale Message Display
31
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
31
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
31
Voltage'' (Displayed Voltage Readout)
32
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
32
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
32
Displayed Error Conditions
32
Water Strainer Screen and Double Liquid Check Valve Maintenance
32
Cleaning Co2 Gas Check Valves
32
Service and Maintenance
34
Preparing Unit for Shipping, Storing, or Relocating
34
Periodic Inspection
34
Removal of Drip Tray, Back Panel, Side Panels, Top Panel, Lower Front Access Panel, and Condenser Coil Access Panel
34
Drip Tray
34
Back Panel
34
Side Panels
34
Top Panel
34
Lower Front Access Panel
35
Condenser Coil Access Panel
35
Lubrication
35
Carbonator Water Pump Motor
35
Dispensing Valves Caged O-Rings and Beaters Drive Shafts Seals Assemblies
35
Figure 5. Operating Controls
37
Figure 6. Unit Internal Components
38
Cleaning Condenser Coil
39
Figure 7. Self-Closing Dispensing Valve
39
Figure 8. Servicing Beater Drive Shaft Seal Assembly
39
Adjustments
40
Adjusting Plain Water Pressure Regulator
40
Adjusting Carbonated Water Flow Rate
40
Adjusting Co2 Regulators
41
Adjusting Brix (Water-To-Syrup) ''Ratio'' of Dispensed Product
42
Product Carbonation Adjustment
42
Adjusting Beater Motor Current (Either Side)
43
Adjustments, and Programming Main Menu Selections into Unit
43
Programming Main Menu Selection Onto Message Display
44
Setting Clock (Time of Day)
44
Figure 9. Control Panel
44
Programming ''Defrost'' (Automatic) Settings into Unit
45
Programming ''Sleep'' (Sleep Time) into Unit
45
Programming ''Wake Up'' (Wake up Time) into Unit
46
Figure 10. Master and Relay Circuit Boards
46
Programming Point of Sale Message Display
48
Adjusting "Vis Set" (Product Viscosity) of Dispensed Product
48
Vis Read'' (Actual Viscosity Readout) of Product in Freeze Cylinders
48
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
48
Voltage'' (Displayed Voltage Readout)
49
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
49
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
52
Displayed Error Conditions
52
Cleaning and Sanitizing
52
Daily Cleaning of Unit
52
Sanitizing Syrup Systems
52
Yearly or after Water System Disruption)
55
Servicing Carbonator Water Pump Water Strainer Screen
55
Figure 11. Liquid Check Valve Assembly
55
Servicing Carbonator Water Pump Double Liquid Check Valve
56
Replenishing Syrup Supply
57
Replenishing Co2 Supply
57
Syrup Flavor Change
58
Valve
59
Cleaning Co2 Gas Check Valves
60
Replacing Freeze Cylinder Beater Drive Shaft Bearing
60
Shutting Unit down
60
Removing Beater Drive Motor and Beater Drive Shaft Ass'y from Unit
60
Installing Beater Drive Shaft Bearing Ass'y
61
Figure 14. Beater Drive Motor and Shaft Seal Ass'y Replacement
61
Installing Beater Drive Shaft Ass'y and Beater Drive Motor on Unit
62
Restoring Unit Operation
62
Replacing Beater Drive Shaft Seal Ass'y
62
Replacing Freeze Cylinder Beater Motor
63
Adjusting Carbonator Tank Liquid Level
64
Figure 15. Carbonator Liquid Level Control Switch Adjustment
65
Figure 16. Refrigeration Flow Diagram
66
Figure 17. Wiring Dirgram
67
Troubleshooting
68
Troubleshooting Control Panel Switches and Fault Messages
68
One or more Control Panel Switches Not Operating
68
All Control Panel Switches Not Operating
68
Control Panel Switches Cannot be Deactivated
69
Partial Message or Dull (Poorly Illuminated) Display
69
One or more Fault Messages Not Operating
69
All Fault Messages Not Operating
69
Co2 Out'' Fault Message Goes on During Operation
70
H2O Out'' Fault Message Goes on During Operation
70
Syrup 1'' or ''Syrup 2'' Fault Message Goes on During Operation
70
Error 1'' or ''Error2'' Fault Message Goes on During Operation
70
Freeze Cylinder Automatic Defrost Cycle Does Not Operate
70
Unit Does Not Go off Automatic Defrost Cycle
70
Manual Defrost Cycle Does Not Operate When ''Defrost'' Switch Is Pressed
70
Troubleshooting Product Blender Tanks and Carbonator
71
Defrost Cycle Does Not Cancel after Pressing ''Cancel
71
Defrost '' Switch
71
Carbonator Water Pump Motor will Not Operate
71
Carbonator Water Pump will Not Shut off
71
Erratic Carbonator Water Pump Cycling
72
Troubleshooting Dispensed Product
72
Brix (Water-To-Syrup) ''Ratio'' too Low
72
Brix (Water-To-Syrup) ''Ratio'' too High
72
Improper Product Dispensed
72
Product will Not Dispense out of Dispensing Valve, in Only
72
Small Amounts, or Only Liquid
72
Freeze Cylinder Does Not Refill at All Times When Dispensing
72
Frozen Product Consistency Varies Excessively
73
Cylinder Freeze-Up
73
Accessories and Tools
73
Accessories
73
Generic Flavor Tabs
73
Service Tools
73
Figure 18. Fcb Post-MIX Dispenser
75
Figure 19. Fcb Post-MIX Dispenser (Cont'D)
76
Figure 20. Fcb Flow Diagram
77
Fcb Post-MIX Dispenser
78
Figure 21. Faceplate Assembly
80
Figure 22. Dispensing Valve Assembly
81
Figure 24. Carbonator Assembly
83
Warranty
85
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