Branson 2000IW+ Manuals

Manuals and User Guides for Branson 2000IW+. We have 1 Branson 2000IW+ manual available for free PDF download: Operator's Manual

Branson 2000IW+ Operator's Manual (124 pages)

Integrated Welder

Brand: Branson | Category: Welding System | Size: 2 MB

Manual Change Information
2
Copyright and Trademark Notice
2
Table of Contents
5
List of Figures
9
Chapter 1: Safety and Support
13
Safety Requirements and Warnings
13
Chapter 1: Safety and Support Safety Requirements and Warnings
14
Symbols Found in this Manual
14
Safety Requirements and Warnings
14
Symbols Found on the Product
15
Chapter 1: Safety and Support General Precautions
16
General Precautions
16
Intended Use of the System
17
Safety Measures and Guards
17
Emissions
17
Setting up the Workplace
17
Regulatory Compliance
18
How to Contact Branson
19
Before Calling Branson for Assistance
19
Returning Equipment for Repair
20
Pack and Ship the Equipment
20
Obtaining Replacement Parts
20
Chapter 2: The 2000IW+ Welder Models Covered
22
Overview of These Models
22
Models Covered
22
Carriage and Slide System
23
Pneumatic System
23
Power Supply Module
23
System Control Module
23
Linear Optical Encoder
23
Upper Limit Switch
24
User I/O Connector
24
Dynamic Triggering and Follow-Through
24
Compatibility with Branson Products
25
Features
25
Chapter 2: The 2000IW+ Welder Compatibility with Branson Products
25
Chapter 2: The 2000IW+ Welder Features
26
Front Panel Controls
27
Chapter 2: The 2000IW+ Welder Front Panel Controls
28
Rear Panel
30
System Inputs/Outputs
31
START SWITCHES/START Signal - START Connector
31
EXTERNAL RESET - ALARM (User I/O) Connector
31
READY Signal - ALARM Connector
31
Glossary of Terms
32
Delivery and Handling Shipping and Handling
35
Environmental Specifications
35
Delivery and Handling Receiving
36
Scope of Delivery
36
Unpacking
37
Returning Equipment
37
Chapter 3: Delivery and Handling Unpacking
37
Chapter 3: Delivery and Handling Returning Equipment
38
Installation and Setup about Installation
40
Handling and Unpacking
40
Unpack the Integrated Welder
40
About Installation
40
Chapter 4: Installation and Setup Take Inventory of Small Parts
42
Take Inventory of Small Parts
42
Cables
42
Installation Requirements
43
Location
43
Chapter 4: Installation and Setup
43
Chapter 4: Installation and Setup Installation Requirements
44
Environmental Specifications
45
Electrical Input Power Ratings
45
Factory Air
45
Air Filter
45
Pneumatic Connections
46
Installation Steps
47
Mounting the Stand (Integrated Welder on Base)
47
Input Power (Main)
48
Start Switch Connection
49
User I/O, Alarm Connector
50
Input Power Plug
53
Power Supply Module Options DIP Switch
54
Chapter 4: Installation and Setup Accessory Input/Output Option
56
Accessory Input/Output Option
56
Guards and Safety Equipment
57
Emergency Stop Control
57
Chapter 4: Installation and Setup Guards and Safety Equipment
57
Chapter 4: Installation and Setup Assemble the Acoustic Stack
58
Assemble the Acoustic Stack
58
Connecting Tip to Horn
61
Chapter 4: Installation and Setup Installing the Ultrasonic Stack in the Integrated Welder
62
Installing the Ultrasonic Stack in the Integrated Welder
62
Mounting the Fixture on the Branson Base (Hardware and Mounting Holes)
63
Chapter 4: Installation and Setup Adjusting Welder Height and Aligning the Horn
64
Adjusting Welder Height and Aligning the Horn
64
Adjusting the Mechanical Stop
65
Chapter 4: Installation and Setup Adjusting the Mechanical Stop
65
Chapter 4: Installation and Setup Setting DIP Switches
66
Setting DIP Switches
66
DIP Switch Settings
67
Chapter 4: Installation and Setup Testing the Installation
68
Testing the Installation
68
Still Need Help? or Parts? Have Questions
69
Chapter 4: Installation and Setup Still Need Help? or Parts? Have Questions
70
Chapter 5: Technical Specifications
71
Physical Description
71
Chapter 5: Technical Specifications Technical Specifications
72
Electrical Requirements
72
Pneumatic Requirements
72
Circuit Descriptions
73
Line Board
73
System Control Board
73
Converters and Boosters
75
Chapter 6: Operation Weld Modes
78
Modifying Weld Modes
78
Weld Modes
78
Using Weld Modes
82
Setting Weld Cycle Parameters
88
Selecting a Parameter to Modify
88
Modifying Parameter Values
88
Storing Parameters
89
Recalling Stored Parameters
89
Controlling the Front Panel Display
91
Setup Procedure
91
Chapter 6: Operation Controlling the Front Panel Display
91
Chapter 6: Operation Setup Procedure
92
Weld Cycle State Displays and Alarms
95
Weld Cycle State Displays
95
Clearing Weld Cycle Alarms
99
Safety Circuit Alarms
100
Resetting the System
100
Ultrasonic Test
101
Horn down
101
Chapter 6: Operation Ultrasonic Test
101
Chapter 6: Operation Converter Cooling
102
Converter Cooling
102
Chapter 7: Maintenance IW+ Preventive Maintenance
104
Periodic Maintenance Procedures
104
Reconditioning the Stack (Converter, Booster and Horn)
104
Stack Reconditioning Procedure
105
Servicing the Air Filter (Part No. 200-163-009)
106
Chapter 7: Maintenance Parts Lists
108
Parts Lists
108
Chapter 7: Maintenance Circuits
110
Circuits
110
Troubleshooting
111
General Troubleshooting Procedures
111
Troubleshooting Charts
111
Chapter 7: Maintenance Troubleshooting
112
Weld Cycle
115
Manual Tuning
117

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