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Branson 2000Xc manual available for free PDF download: Instruction Manual
Branson 2000Xc Instruction Manual (315 pages)
Brand:
Branson
| Category:
Power Supply
| Size: 24.94 MB
Table of Contents
Table of Contents
4
Chapter 1:Safety And Support
14
Safety Requirements and Warnings
15
Figure 1.1 Safety Label on the Rear of the 2000Xc Power Supply
16
Figure 1.2 Caution Label on the 2000Xc Actuator for the Factory Air Supply
16
Figure 1.3 Safety Label Shown on the Rear of the 2000Xc Actuator
16
Figure 1.4 Connector Label on the 2000Xc Actuator
16
Figure 1.5 Safety Labels on Front of the 2000Xc Actuator
17
General Precautions
18
Warranty Statement, Disclaimer
20
Table 1.1 Warranty Period
20
How to Contact Branson
22
Returning Equipment for Repair
23
Table 1.2 Branson Contacts
25
Obtaining Replacement Parts
26
Chapter 2:Introduction
28
Models Covered
29
Figure 2.1 Left Side View of the 2000Xc Actuator
29
Compatibility with Branson Products
33
Table 2.1 2000Xc Power Supply Compatibility with Branson Converters
33
Features of the System
34
Power Supply Front Panel Controls
37
Figure 2.2 2000Xc Power Supply Front Panel Display after Power-Up
37
Table 2.2 2000Xc Power Supply Front Panel Display after Power-Up
37
Actuator Controls and Indicators
38
Glossary of Terms
39
Table 2.3 Glossary of Terms
40
21 CFR Part 11 Capability
48
Chapter 3:Delivery And Handling
50
Shipping and Handling
51
Table 3.1 Environmental Specifications
51
Receiving
52
Table 3.2 Receiving
52
Unpacking
53
Table 3.3 Unpacking Procedure
53
Returning Equipment
54
Chapter 4 4:Technical Specifications
57
Table 4.1 Environmental Specifications
57
Table 4.2 Electrical Input Operating Voltages
57
Table 4.3 Input Current and Fuse Requirements
58
Table 4.4 Maximum Welding Force (at 100 Psig and 4.0" Stroke)
60
Table 4.5 Dynamic Trigger Force
60
Table 4.6 Dynamic Follow-Through
60
Table 4.7 Maximum Traverse Speed (Application Dependant)
60
Physical Description
61
Chapter 5:Installation And Setup
61
Table 4.8 Description of Controls on Base
61
Figure 4.1 2000Xc Actuator Pneumatic System
63
Table 4.9 2000Xc Actuator Pneumatic System
63
Figure 4.2 Rear View of 2000Xc Power Supply
65
Table 4.10 Connections on Rear of Power Supply
65
Figure 4.3 Typical Converter
68
Chapter 5:Installation And Setup
70
About Installation
71
Handling and Unpacking
72
Figure 5.1 Linear Encoder
72
Figure 5.2 Unpacking the Stand (Actuator on a Base)
73
Figure 5.3 Ultrasonic Converter (J-Type for Stand-Alone Use) and Booster
74
Take Inventory of Small Parts
75
Table 5.1 Small Parts Included (=X) with Power Supply And/Or Actuator Assemblies
75
Table 5.2 List of Cables
76
Installation Requirements
77
Figure 5.4 Power Supply Dimensional Drawing
77
Figure 5.5 2000Xc Actuator Dimensional Drawing
77
Figure 5.6 Block Wiring Diagram
80
Table 5.3 Electrical Input Power Ratings
81
Table 5.4 Cubic Feet of Air Per Minute Per Inch of Stroke Length (each Direction)
83
Installation Steps
84
Figure 5.7 Base Mounting Centers
85
Figure 5.8 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
86
Figure 5.9 Electrical Connections from Power Supply to a 2000Xc-Series Actuator
88
Figure 5.10 Start Switch Connection Codes (CE Actuator)
89
Figure 5.11 User I/O Cable Identification and Wire Color Diagram
91
Table 5.5 User I/O Cable Pin Assignments
92
Table 5.6 Inputs/Outputs
93
Figure 5.12 International Harmonized Line Cord Color Code
94
Table 5.7 User I/O DIP Switch Functions
95
Guards and Safety Equipment
96
Figure 5.13 Actuator Emergency Stop Button
96
Rack Mount Installation
97
Figure 5.14 Detail of Rack Mount Handle Kit Assembly
97
Table 5.8 Rack Mount Installation
97
Assemble the Acoustic Stack
99
Table 5.9 Tools, Grease and Mylar Washers
99
Table 6.3
99
Table 5.10 for a 20 Khz System
100
Table 5.11 for a 30 Khz System
100
Table 5.12 for a 40Khz System
101
Figure 5.15 Assembling the 20Khz Acoustic Stack
102
Table 5.13 Stud Torque Values
102
Figure 5.16 Connecting Tip to Horn
103
Table 5.14 Tip to Horn Torque Specifications
103
Figure 5.17 Installing a 20Khz Stack in a Branson Actuator
104
Figure 5.18 Installing a 40Khz Stack in a Branson Actuator
105
Mounting the Fixture on the Base
106
Figure 5.19 Mounting Holes on Base
106
Testing the Installation
107
Figure 5.20 Front Panel Display
107
Still Need Help
108
Chapter 6:Power Supply Operation
110
2000Xc Factory Default User and Password Setting
112
Operating System
113
Figure 6.1 FBWF Manager
113
2000Xc Power Supply External Communication Functions
114
Figure 6.2 Remote Desktop Configuration
115
Table 6.1 Download Data to USB
118
Figure 6.3 History Utility
120
Table 6.2 Branson 2000Xc History Utility
120
Front Panel Controls
122
Power-Up and Navigation of the 2000Xc Power Supply
123
Figure 6.4 Front Panel of the 2000Xc Power Supply
123
Testing the Welding System
125
Table 6.4 Testing the Welding System
125
Weld Results
126
Figure 6.5 Weld Results
126
Main Menu
127
Table 6.5 Main Menu
127
Table 6.6 Main Menu
127
Weld Setup
128
Table 6.7 Weld Setup
128
Table 6.8 Weld Setup
128
Table 6.9 Weld Setup
128
Table 6.11 Weld Modes
129
Figure 6.6 Amplitude Step
131
Figure 6.7 Pressure Step
132
Figure 6.8 Rapid Traverse
134
Figure 6.9 Hold Pressure
134
Figure 6.10 Pretrigger
135
Figure 6.11 Write in Field
135
Figure 6.12 Batch Setup
136
Figure 6.13 Afterburst
136
Table 6.12 Batch Setup
136
Figure 6.14 Control Limits
137
Figure 6.15 Act Clear Output
138
Figure 6.16 Cycle Aborts
138
Figure 6.17 Pressure Limit
138
Figure 6.18 Power Match Curve
139
Figure 6.19 Digital UPS
140
Figure 6.20 Digital UPS Setup
140
Figure 6.21 Setting Limits
141
Figure 6.22 Energy Brake
142
Figure 6.23 Frequency Offset
142
Figure 6.24 Setup Limits
143
System Configuration
144
Figure 6.27 Operator Authority
144
Figure 6.40 Component Verify
144
Table 6.13 System Configuration
144
Table 6.14 System Configuration
144
Table 6.15 System Configuration
144
Table 6.16 System Configuration
144
Table 6.17 System Configuration
144
Table 6.19 User I/O
144
Figure 6.25 User ID Setup
145
Figure 6.26 Add User
146
Table 6.18 Add User
146
Figure 6.28 Cycle Counter
147
Figure 6.29 Basic Mode
148
Figure 6.30 2000Xc Icon
149
Figure 6.31 Language Utility Icon
150
Figure 6.32 Language Utility
150
Figure 6.33 Bargraph Scales
152
Figure 6.34 Column Setup
153
Figure 6.35 Column Setup
153
Figure 6.36 Column Already Selected
153
Figure 6.37 Beepers
154
Figure 6.47 Diagnostics
155
Table 6.10 Weld Setup
155
Table 6.20 Authority Check
155
Figure 6.38 Actuator Settings
157
Table 6.21 Actuator Settings
157
Table 6.22 Weld History
158
Figure 6.39 Sys Components
159
Figure 6.41 RS232
162
Table 6.23 Sample Output for Control Level T with an Ae Actuator
163
Table 6.24 Sample Output for Control Level Ea, D, or F with an Ae Actuator
163
Table 6.25 Sample Output for Control Level D or F with an Aed Actuator
163
Table 6.26 Sample Output for Control Level F with an Aef Actuator
163
Table 6.27 Code Output
164
Screen Setup
166
Figure 6.42 Screen Setup
166
Figure 6.43 Color Setup
167
System Information
168
Figure 6.44 System Information
168
Table 6.28 System Information
168
Figure 6.45 Firmware Upload
169
View Current Setup
170
Figure 6.46 View Current Setup
170
Diagnostics
171
Table 6.29 Diagnostics
171
Figure 6.48 Cold Start
173
Figure 6.49 Actuator Cold Start
173
Figure 6.50 Horn Signature
174
Figure 6.51 Scanning
176
Figure 6.52 Scan Complete
176
Figure 6.53 Horn Signature Graph
176
Figure 6.54 Diagnostic User I/O
177
Horn down
178
Figure 6.55 Horn down
178
Weld History
179
Figure 6.56 Weld History
179
Table 6.30 Weld History
179
Save/Recall Presets
180
Figure 6.57 Save/Recall Presets
180
Figure 6.58 Save
181
Table 6.31 Preset Naming Convention
181
Figure 6.59 USB Memory
182
Figure 6.60 Preset Validation
183
Sequencing Presets
184
Figure 6.61 Sequencing Presets
184
Figure 6.62 USB Memory
185
Calibration
186
Figure 6.63 Calibration
186
Figure 6.64 Cal Actuator
187
Usb
188
Figure 6.65 USB
188
Figure 6.66 Copy Now
188
Figure 6.67 Delete Data
189
Figure 6.68 Streaming Data Setup
189
Alarm Log
190
Figure 6.69 Alarm Log
190
Table 6.32 Alarm Log
190
Event History
191
Figure 6.70 Event History
191
Table 6.33 Event History
191
Login
192
Figure 6.71 Login
192
Figure 6.72 Login
193
Figure 6.73 Change Password
193
Graphs
195
Figure 6.74 Graphs
195
Figure 6.75 View Graph
195
Chapter 7:Actuator Operation
196
Actuator Controls
197
Initial Actuator Settings
198
Table 7.1 Mechanical Stop
200
Operating the Actuator
201
Table 7.2 Operating the Actuator
201
Safety Circuit Alarms
202
Chapter 8:Maintenance
204
Calibration
205
Periodic and Preventive Maintenance
206
Table 8.1 Routine Component Replacement
209
Parts Lists
210
Table 8.2 Accessories List for 2000Xc Actuator
210
Power Supply Parts Lists
213
Table 8.3 Replacement Parts List for 2000Xc Power Supply
213
Table 8.4 2000Xc Series System Cables (External)
214
Table 8.5 Suggested Spares
214
Circuits
216
Figure 8.1 Interconnect Diagram, EDP 933-132-2023
216
Troubleshooting
217
Figure 8.2 Alarm Signal Displayed on the System Information Screen
217
Service Events
220
Table 8.6 Voltage Test Points
220
Parts Replacement
222
Figure 8.3 Component Location of 2000Xc Modules
223
Table 8.7 2000Xc Modules
223
Figure 8.4 Front Panel, Exploded Parts View
224
Table 8.8 Removing the Touchscreen Display (VGA)
226
Table 8.9 Removing the Power Supply Module
227
Table 8.10 Removing the DC Power Supply
228
Table 8.11 Battery for the Real Time Clock RAM
229
Figure 8.5 SBC PC Board Connector Layout
230
Table 8.12 Removing the SBC PC Board
230
Figure 8.6 Lineboard EDP 100-242-1199R (100-242-1230R for 4Kw Units)
231
Table 8.13 Removing the Line Board
231
Table 8.14 Removing and Replacing the Line Fuses
233
Table 8.15 Removing a Cooling Fan
234
Appendix A:faq
236
FAQ: 2000Xc SERIES
237
Appendix B:alarms
240
System Alarm Tables
241
Table B.1 Cycle Modified Alarms and Messages, with Probable Cause and Corrective Action
242
Table B.2 Failure of Alarms and Messages, with Probable Cause and Corrective Action
244
Table B.3 no Cycle Alarms and Messages, with Probable Cause and Corrective Action
248
Table B.4 Suspect/Reject Alarms and Messages, with Probable Cause and Corrective Action
249
Table B.5 Setup Alarms and Messages, with Probable Cause and Corrective Action
254
Table B.6 Overload Alarms and Messages, with Probable Cause and Corrective Action
270
Table B.7 Note Alarms and Messages, with Probable Cause and Corrective Action
272
Appendix C:events
274
Events
275
Table C.1 Event Records
275
C.1 Events
275
Appendix D:web Services
278
D.1 Web Services
279
Command List
280
D.2 Command List
280
Error Codes
292
Table D.1 Error Codes
292
D.3 Error Codes
292
Ids
295
Table D.2 Parameter Ids
295
Table D.3 Weld History Ids
303
Table D.4 Event History Ids
304
Table D.5 Alarm Log Ids
304
Table D.6 User ID Table IDS
304
Table D.7 User Level Ids
305
Table D.8 Operator Authority Ids
305
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