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BW 100 AD-5
Bomag BW 100 AD-5 Manuals
Manuals and User Guides for Bomag BW 100 AD-5. We have
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Bomag BW 100 AD-5 manual available for free PDF download: Operating & Maintenance Instructions
Bomag BW 100 AD-5 Operating & Maintenance Instructions (212 pages)
Tandem vibratory roller
Brand:
Bomag
| Category:
Construction Equipment
| Size: 6.4 MB
Table of Contents
Table of Contents
3
1 Introduction
9
Foreword
10
Machine Type Plate and Engine Type Plate
12
2 Technical Data
13
Noise and Vibration Data
17
Noise Data
17
Vibration Data
18
3 Concerning Your Safety
19
Basic Prerequisites
20
General
20
Explanation of Signal Words Used
21
Personal Protective Equipment
22
Intended Use
23
Improper Use
23
Definition of Responsible Persons
25
Operating Company
25
Expert / Qualified Person
25
Driver / Operator
26
Fundamentals for Safe Operation
27
Remaining Dangers, Remaining Risks
27
Regular Safety Inspections
27
Modifications and Alterations to the Machine
27
Damage, Defects, Misuse of Safety Devices
28
Roll over Protective Structure (ROPS)
28
Handling Fuels and Lubricants
29
Preliminary Remarks
29
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
30
Safety Regulations and Environmental Protection Regulations for Handling Oil
32
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
34
Safety Regulations and Environmental Protection Regulations for Handling Coolants
36
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
38
Loading / Transporting the Machine
40
Start-Up Procedure
42
Prior to Starting up
42
Starting the Engine
43
Starting the Engine with Jump Leads
43
Driving the Machine; Working Operation
44
Persons in the Danger Area
44
Driving the Machine
44
Driving up and down Slopes
45
Cross Slope
46
Working with Vibration
46
Parking the Machine
46
Refuelling
48
Emergency Procedures
49
Actuating the Emergency Stop Switch
49
Disconnecting the Battery
49
Towing the Machine
49
Maintenance Work
51
Preliminary Remarks
51
Working on Hydraulic Lines
51
Working on the Engine
52
Maintenance Work on Electric Components and Battery
53
Cleaning Work
53
After Maintenance Work
54
Repair
55
Signage
56
4 Indicators and Control Elements
65
Driver's Stand
66
Operating Console
68
Starter Switch
75
DIN Socket
75
Travel Lever
76
Throttle Lever
79
Engine Compartment
80
Main Battery Switch
80
5 Checks Prior to Start up
81
Notes on Safety
82
Visual Inspections and Function Tests
84
Checking the Engine Oil Level
85
Checking the Fuel Level; Topping up Fuel
86
Checking the Fuel Level
86
Refuelling
86
Checking the Hydraulic Oil Level
88
Checking the Coolant Level
89
Checking the Air Filter
90
Checking the Water Level, Topping up
91
Checking, Adjusting the Scrapers
93
Checking the Hydraulic Oil Filter
94
6 Operation
97
Setting-Up the Work Place
98
Adjust the Driver's Seat
98
Sliding the Driver's Seat Sideways
99
Electronic Immobilizer
100
Starting the Engine
101
Travel Operation
104
Preliminary Remarks and Safety Notes
104
Driving the Machine
105
Stopping the Machine, Applying the Parking Brake
105
Working with Vibration
106
Preliminary Remarks and Safety Notes
106
Preparing to Work with Vibration
107
Manual Vibration
107
Vibration in Automatic Mode
108
Stop Working with Vibration
109
Economizer
109
Water Spraying System
112
Parking the Machine in Secured Condition
113
Emergency Procedures
115
Actuating the Emergency Stop Switch
115
Disconnecting the Battery
115
Towing the Machine
115
7 Loading / Transporting the Machine
123
Prepare for Transport
124
Loading the Machine
125
Folding down the Foldable ROPS
126
Lashing the Machine to the Transport Vehicle
127
Loading by Crane
128
Loading by Crane
130
After Transport
132
Erecting the Foldable ROPS
132
8 Maintenance
135
Preliminary Remarks and Safety Notes
136
Preparations/Concluding Work
138
Articulation Lock
138
Engine Hood
140
Fuels and Lubricants
141
Engine Oil
141
Fuel
142
Coolant
144
Hydraulic Oil
145
List of Fuels and Lubricants
146
Running-In Instructions
147
General
147
After 50 Operating Hours
147
Maintenance Table
148
Every 50 Operating Hours
150
Checking Radiator Hoses and Hose Clamps
150
Checking, Cleaning the Water Separator
150
Every 250 Operating Hours
152
Change Engine Oil and Oil Filter Cartridge
152
Checking, Tensioning the V-Belt
153
Check the Air Intake Lines
154
Checking Radiator Hoses and Hose Clamps
155
Cleaning the Radiator Module
155
Battery Service
157
Check the Parking Brake
158
Every 500 Operating Hours
159
Replacing the Fuel Filter
159
Replacing the V-Belt
160
Checking the Anti-Freeze Concentration and the Condition of the Coolant
161
Checking the Hydraulic Lines
162
Every 1000 Operating Hours
163
Checking, Adjusting the Valve Clearance
163
Checking the Engine Mounts
165
Checking the ROPS
165
Checking the Travel Control
166
Replacing the Hydraulic Oil Filter
166
Every 2000 Operating Hours
170
Changing the Hydraulic Oil
170
Changing the Coolant
173
Replacing Hoses
175
Check the Injection Valves
176
Every 3000 Operating Hours
177
Checking the Fuel Injection Pump
177
As Required
178
Air Filter Maintenance
178
Checking the Water Spraying System
182
Cleaning the Water Spraying System
184
Measures if There Is a Risk of Frost
186
9 Setting up / Refitting
189
Manually Adjusting the Crabwalk
190
Edge Cutter - Installing Tool
192
Mounting / Removing the Chip Spreader
193
Preliminary Remarks and Safety Notes
193
Mounting the Chip Spreader
194
Removing the Chip Spreader
195
10 Troubleshooting
197
Preliminary Remarks
198
Starting the Engine with Jump Leads
199
Fuse Assignment
200
Notes on Safety
200
Fuses in Engine Compartment
200
Central Electrics
201
Engine Faults
203
Trouble Shooting ECONOMIZER
206
11 Disposal
209
Final Shut-Down of Machine
210
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