Blue Giant BGL-22 Counterbalanced Stacker Manuals

Manuals and User Guides for Blue Giant BGL-22 Counterbalanced Stacker. We have 2 Blue Giant BGL-22 Counterbalanced Stacker manuals available for free PDF download: Owner's Manual, Operator's Manual

Blue Giant BGL-22 Owner's Manual (130 pages)

WALKIE COUNTERBALANCED STACKER

Brand: Blue Giant | Category: Forklifts | Size: 3 MB

Table of Contents
3
1 Description

5
- Introduction
  5
- General Description
  5
- Safety Features
  5
- Name Plate
  5
2 Operation

7
- General
  7
- Operating Precautions
  7
- Load Center
  7
  - Before Operation
    8
- Lift Truck
  8
- Sample of Operator Check List
  9
  - General Control Operation
    10
  - Driving and Stopping Procedures
    10
  - 2-5.1. Stopping
    10
- Forward/Reverse Control
  10
- Pushbutton Switches
  10
  - Belly-Button Switch
    11
  - Steering Arm Gas Spring
    11
  - Lift and Lower Controls
    11
  - Tilt Controls
    11
  - Loading and Unloading
    11
  - Parking
    11
- Brake Actuation
  11
3 Planned Maintenance

13
- General
  13
- Monthly and Quarterly Checks
  13
- Battery Care
  13
- 3-3.2. Safety Rules
  14
- 3-3.3. Battery Care and Charging
  14
- 3-3.4. Battery Cleaning
  14
- 3-3.5. Maintenance Free Batteries
  15
- Charging Batteries
  15
- Lubrication
  16
- Lift Chain Maintenance
  16
- Lubrication Diagram
  17
4 Troubleshooting

19
- General
  19
- Hydraulic System
  20
  - Controller Troubleshooting
    22
  - 4-2.1. Zapi Handset
    22
  - 4-2.2. Fault Detection
    22
  - 4-2.3. Testing Truck Operation
    22
  - 4-2.4. Settings and Adjustments
    23
- Zapi Handset
  23
- Zapi Handset
  27
- Zapi Handset
  29
- Zapi Controller
  31
- Zapi Controller Connections
  31
5 Steering Arm, Control Head and Compartment

35
- Control Head
  35
- 5-1.1. Cap Assembly Removal
  35
- 5-1.2. Cap Assembly Installation
  36
- Steering Arm
  36
- Emergency Reverse Switch Assembly
  38
- Cap Assembly
  39
  - 5-1.9. Tilt Switch Replacement
    40
  - Steering Arm
    40
  - 5-2.1. Return Spring Replacement
    40
  - 5-2.2. Steering Arm Removal
    40
  - 5-2.3. Steering Arm Installation
    40
  - Compartment Covers
    40
  - 5-3.1. Removal
    40
  - 5-3.2. Installation
    40
6 Brake Servicing

41
7 Transmission, Drive Wheel, Load Wheel

43
- Drive Wheel
  43
- Transmission
  43
- Load Wheel
  43
- 7-3.1. Removal
  43
- 7-3.2. Load Wheel Installation
  43
- Transmission, Motor, Brake Assembly
  44
- Load Wheels
  45
8 Elevation System Servicing

47
- General
  47
- Lift Chain Length Adjustment
  47
- 8-2.1. Telescopic
  47
- Chain Assembly
  47
- Elevation System (Telescopic)
  48
  - 8-2.2. Trimast Free Lift Chain
    49
  - 8-2.3. Trimast Secondary Lift Chain
    49
  - Lift Chain Wear Inspection
    49
  - Lift Chain Replacement
    51
  - 8-4.1. Telescopic
    51
  - 8-4.2. Trimast Free Lift Chain
    51
  - 8-4.3. Trimast Secondary Lift Chain
    51
  - Lift Cylinders
    51
9 Hydraulic System Servicing

53
- Lines and Fittings
  53
- Hydraulic Pump, and Motor Assy
  53
- 9-2.1. Removal
  53
- 9-2.2. Disassembly and Reassembly
  53
- 9-2.3. Installation
  55
- Lift Cylinder (Telescopic)
  57
- 9-3.1. Removal
  57
- 9-3.2. Repair
  57
- 9-3.3. Installation
  57
- Elevation System (Telescopic)
  58
- Lift Cylinder (Telescopic)
  59
  - Lift Cylinder (Trimast Free Lift)
    60
  - 9-4.1. Removal
    60
  - 9-4.2. Repair
    60
  - 9-4.3. Installation
    60
- Elevation System (Trimast)
  61
  - Lift Cylinder (Trimast Secondary)
    63
  - 9-5.1. Removal
    63
  - 9-5.2. Repair
    63
  - 9-5.3. Installation
    63
  - 9-5.4. Tilt Cylinders
    65
10 Electrical Components

69
- Electrical Control Panel
  69
- 10-1.1.Maintenance
  69
- 10-1.2.Cleaning
  69
- 10-1.3.Panel Removal
  69
- 10-1.4.Panel Disassembly
  69
- 10-1.5.Panel Installation
  69
- Horn Replacement
  69
- Pump Motor
  72
- Drive Motor
  72
- 10-4.1.Motor Removal
  72
- 10-4.2.Motor Installation
  72
- Deadman Switch
  72
- 10-5.1.Replacement
  72
- 11 Optional Equipment
  
  77
- 12 Illustrated Parts Breakdown
  
  77
  - Control Head
    80
  - Free Lift Cylinder (Trimast)
    114

Blue Giant BGL-22 Operator's Manual (24 pages)

WALKIE COUNTERBALANCED STACKER

Brand: Blue Giant | Category: Forklifts | Size: 2 MB

Table of Contents
3
Safety Symbols
4
General Description
4
Name Plate and Warning Decal
4
Load Capacity
6
Before Operation
7
Instruments and Controls
9
- Optional Features
  10
Operation
11
- Forward and Reverse Travel and Speed Control
  11
- Steering
  11
- Stopping
  12
- Parking
  12
- Battery Charging
  13
- Load Handling
  13
- Moving a Disabled Truck
  13
Notice - Obtaining a Parts and Service Manual
21

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Blue Giant BGL-22 Counterbalanced Stacker Manuals

Blue Giant BGL-22 Owner's Manual (130 pages)

Table of Contents

1 Description

2 Operation

3 Planned Maintenance

4 Troubleshooting

5 Steering Arm, Control Head and Compartment

6 Brake Servicing

7 Transmission, Drive Wheel, Load Wheel

8 Elevation System Servicing

9 Hydraulic System Servicing

10 Electrical Components

11 Optional Equipment

12 Illustrated Parts Breakdown

Blue Giant BGL-22 Operator's Manual (24 pages)

Table of Contents

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