Blue Giant BGN-40 Manuals

Blue Giant BGN-40 Manuals

Manuals and User Guides for Blue Giant BGN-40. We have 1 Blue Giant BGN-40 manual available for free PDF download: Owner's Manual

Blue Giant BGN-40 Owner's Manual

Blue Giant BGN-40 Owner's Manual (126 pages)

POWER DRIVE STRADDLE TRUCK

Brand: Blue Giant | Category: Trucks | Size: 4 MB

Table of Contents

Table of Contents
3
1 Description

5
- Introduction
  5
- General Description
  5
- Safety Features
  5
2 Operation

7
- General
  7
- Operating Precautions
  7
- Before Operation
  8
- General Control Operation
  10
- Driving and Stopping Procedures
  10
- Belly-Button Switch
  10
- Steering Arm Gas Spring
  11
- Lift and Lower Controls
  11
- Loading and Unloading
  11
- Parking
  11
3 Planned Maintenance

13
- General
  13
- Monthly and Quarterly Checks
  13
- Battery Care
  13
- 3-3.2. Safety Rules
  14
- 3-3.3. Battery Care and Charging
  14
- 3-3.4. Battery Cleaning
  14
- 3-3.5. Maintenance Free Batteries
  15
- Charging Batteries
  15
- Lubrication
  16
- Lift Chain Maintenance
  16
4 Troubleshooting

19
- General
  19
- Controller Troubleshooting
  22
- 4-2.1. Zapi Handset
  22
- 4-2.2. Fault Detection
  22
- 4-2.3. Testing Truck Operation
  22
- 4-2.4. Settings and Adjustments
  23
5 Steering Arm, Control Head and Compartment

35
- Control Head
  35
- 5-1.1. Cap Assembly Removal
  35
- 5-1.2. Cap Assembly Installation
  36
- 5-1.3. Control Head Removal
  37
- 5-1.4. Control Head Installation
  37
- 5-1.5. Speed Potentiometer Replacement
  37
- 5-1.6. Belly-Button Switch Replacement
  37
- 5-1.7. Horn Switch Replacement
  38
- 5-1.8. Lift and Lower Switch Replacement
  40
- Steering Arm
  40
- 5-2.1. Return Spring Replacement
  40
- 5-2.2. Steering Arm Removal
  40
- 5-2.3. Steering Arm Installation
  40
- Compartment Covers
  40
- 5-3.1. Removal
  40
- 5-3.2. Installation
  40
6 Brake Servicing

41
- Brakes
  41
- 6-1.1. Air Gap Adjustment
  41
- 6-1.2. Stopping Distance Adjustment
  42
- 6-1.3. Brake Assembly Replacement
  42
7 Transmission, Drive Wheel, Load Wheel

43
- Drive Wheel
  43
- Transmission
  43
- Load Wheel
  43
- 7-3.1. Removal
  43
- 7-3.2. Load Wheel Installation
  43
8 Elevation System Servicing

47
- General
  47
- Lift Chain Length Adjustment
  47
- 8-2.1. Telescopic
  47
- 8-2.2. Trimast Free Lift Chain
  49
- 8-2.3. Trimast Secondary Lift Chain
  49
- Lift Chain Wear Inspection
  49
- Lift Chain Replacement
  51
- 8-4.1. Telescopic
  51
- 8-4.2. Trimast Free Lift Chain
  51
- 8-4.3. Trimast Secondary Lift Chain
  51
- Lift Cylinders
  51
9 Hydraulic System Servicing

53
10 Electrical Components

63
- Electrical Control Panel
  63
- 10-1.1.Maintenance
  63
- 10-1.2.Cleaning
  63
- 10-1.3.Panel Removal
  63
- 10-1.4.Panel Disassembly
  63
- 10-1.5.Panel Installation
  63
- Horn Replacement
  65
- Pump Motor
  66
- Drive Motor
  66
- 10-4.1.Motor Removal
  66
- 10-4.2.Motor Installation
  66
- Deadman Switch
  66
- 10-5.1.Replacement
  66
11 Optional Equipment

69
- Load Backrest
  69
12 Illustrated Parts Breakdown

71

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