Blue Giant BGL-33 Manuals

Manuals and User Guides for Blue Giant BGL-33. We have 2 Blue Giant BGL-33 manuals available for free PDF download: Owner's Manual, Operator's Manual

Blue Giant BGL-33 Owner's Manual (142 pages)

WALKIE COUNTERBALANCED STACKER

Brand: Blue Giant | Category: Forklifts | Size: 4 MB

Table of Contents
3
1 Description

5
- Introduction
  5
- General Description
  5
- Safety Features
  5
- Name Plate
  5
2 Operation

7
- General
  7
- Operating Precautions
  7
- Lift Truck
  7
- Load Center
  7
  - Before Operation
    8
- Control Head
  8
- Sample of Operator Check List
  9
  - General Control Operation
    10
  - 2-4.1. Control Arm
    10
  - 2-4.2. Control Head
    10
  - Driving and Stopping Procedures
    10
  - 2-5.1. Stopping
    10
  - Control Arm Gas Spring
    11
  - Loading and Unloading
    11
  - Parking
    11
3 Planned Maintenance

13
- General
  13
- Monthly and Quarterly Checks
  13
- Battery Care
  13
- 3-3.2. Safety Rules
  14
- 3-3.3. Battery Care and Charging
  14
- 3-3.4. Battery Cleaning
  14
- 3-3.5. Maintenance Free Batteries
  15
- Charging Batteries
  15
- Lubrication
  16
- Lift Chain Maintenance
  16
- Lubrication Diagram
  17
4 Troubleshooting

19
- General
  19
- 4-1.1. Controller Troubleshooting
  22
- 4-1.2. Zapi Handset
  22
- Zapi Handset
  22
5 Steering System, Control Head and Compartment

39
- Control Head
  39
- 5-1.1. Cap Assembly Removal
  39
- 5-1.2. Cap Assembly Installation
  40
- 5-1.3. Control Head Removal
  41
- 5-1.4. Control Head Installation
  41
- 5-1.5. Speed Potentiometer Replacement
  41
- 5-1.6. Belly-Button Switch Replacement
  41
- 5-1.7. Horn Switch Replacement
  41
- 5-1.8. Lift and Lower Switch
  41
- 5-1.9. Tilt Switch Replacement
  41
- Control Arm
  41
- 5-2.1. Gas Return Spring Replacement
  41
- 5-2.2. Control Arm Removal
  42
- 5-2.3. Control Arm Installation
  42
- Compartment Covers
  42
- 5-3.1. Removal
  42
- 5-3.2. Installation
  42
- Steering Control
  42
- Steering Motor
  43
- 5-5.1. Removal
  43
- 5-5.2. Installation
  43
6 Brake Servicing

45
- Brakes
  45
- 6-1.1. Brake Assembly Replacement
  45
7 Transmission, Drive Wheel, Load Wheel

47
- Drive Wheel
  47
- Transmission
  47
- Load Wheel
  47
- 7-3.1. Removal
  47
- 7-3.2. Load Wheel Installation
  47
8 Elevation System Servicing

51
- General
  51
- Lift Chain Length Adjustment
  51
- 8-2.1. Telescopic
  51
- 8-2.2. Three Stage Mast Free Lift Chain
  53
- 8-2.3. Three Stage Mast Secondary Lift Chain
  53
- Lift Chain Wear Inspection
  53
- Lift Chain Replacement
  55
- 8-4.1. Telescopic
  55
- 8-4.2. Three Stage Mast Free Lift Chain
  55
- 8-4.3. Three Stage Mast Secondary Lift Chain
  55
- Lift Cylinders
  55
9 Hydraulic System Servicing

57
- Lines and Fittings
  57
- Hydraulic Pump, and Motor Assy
  57
- 9-2.1. Removal
  57
- 9-2.2. Installation
  57
- Lift Cylinder (Telescopic)
  59
- 9-3.1. Removal
  59
- 9-3.3. Installation
  61
- Lift Cylinder (Telescopic)
  61
  - Lift Cylinder (Three Stage Mast Free Lift)
    62
  - 9-4.1. Removal
    62
  - 9-4.2. Repair
    64
  - 9-4.3. Installation
    64
  - Lift Cylinder (Three Stage Mast Secondary)
    65
  - 9-5.1. Removal
    65
  - 9-5.2. Repair
    65
  - 9-5.3. Installation
    65
- Secondary Lift Cylinder (Three Stage Mast)
  66
  - 9-5.4. Tilt Cylinders
    67
- Tilt Cylinder Mounting
  67
10 Electrical Components

71
- Electrical Control Panel
  71
- 10-1.1.Maintenance
  71
- 10-1.2.Cleaning
  71
- 10-1.3.Panel Removal
  71
- 10-1.4.Panel Disassembly
  71
- 10-1.5.Panel Installation
  71
- Horn Replacement
  71
- Pump Motor
  74
- Drive Motor
  74
- 10-4.1.Motor Removal
  74
- 10-4.2.Motor Installation
  74
- 10-5.1.Replacement
  74
11 Optional Equipment

77
12 Illustrated Parts Breakdown

79
- Control Arm
  83
- Control Head
  85
- Drive Assembly
  87
- Drive System
  87
- Drive Assembly
  89
- Compartment
  91
- Frame
  93
- Load Wheels
  97
- Elevation System (Telescopic)
  99
- Elevation System (Telescopic)
  101
- Elevation System (Three Stage Mast)
  103
- Elevation System (Three Stage Mast)
  105
- Lift Carriage (Telescopic)
  109
- Lift Carriage (Three Stage Mast)
  111
- Chain Assembly
  113
- Hydraulic System
  115
- Tilt Cylinder
  117
- Lift System (Telescopic)
  119
- Lift System (Three Stage Mast)
  121
- Lift Cylinder (Telescopic)
  123
- Free Lift Cylinder (Three Stage Mast)
  125
- Three Stage Mast
  125
- Tilt Cylinder
  129
- Pump and Motor
  131
- Electrical System
  133
- Electrical Panel
  133
- Wire Harness
  139

Blue Giant BGL-33 Operator's Manual (18 pages)

WALKIE COUNTERBALANCED STACKER

Brand: Blue Giant | Category: Forklifts | Size: 1 MB

Table of Contents
3
Safety Symbols
4
General Description
4
Name Plate and Warning Decal
4
Load Capacity
6
Before Operation
7
Instruments and Controls
9
- Optional Features
  10
Operation
10
- Forward and Reverse Travel and Speed Control
  10
- Steering
  11
- Stopping
  11
- Parking
  12
- Battery Charging
  12
- Load Handling
  12
- Moving a Disabled Truck
  13
Notice - Obtaining a Parts and Service Manual
17

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Blue Giant BGL-33 Manuals

Blue Giant BGL-33 Owner's Manual (142 pages)

Table of Contents

1 Description

2 Operation

3 Planned Maintenance

4 Troubleshooting

5 Steering System, Control Head and Compartment

6 Brake Servicing

7 Transmission, Drive Wheel, Load Wheel

8 Elevation System Servicing

9 Hydraulic System Servicing

10 Electrical Components

11 Optional Equipment

12 Illustrated Parts Breakdown

Blue Giant BGL-33 Operator's Manual (18 pages)

Table of Contents

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