Blue Giant BG1 Front End Loaders Manuals

Manuals and User Guides for Blue Giant BG1 Front End Loaders. We have 2 Blue Giant BG1 Front End Loaders manuals available for free PDF download: Owner's Manual, Operator's Manual

Blue Giant BG1 Owner's Manual (124 pages)

TASK SUPPORT VEHICLE

Brand: Blue Giant | Category: Front End Loaders | Size: 6 MB

Table of Contents
3
1 Description

5
2 Planned Maintenance

9
- General
  9
- Monthly and Quarterly Checks
  9
- Frequent Inspections
  9
- Annual Inspections
  9
- Battery Care
  9
- 2-5.2 Safety Rules
  10
- 2-5.3 Maintenance Personnel
  10
- 2-5.4 Battery Care and Charging
  10
- 2-5.5 Battery Cleaning
  10
- 2-5.6 Maintenance Free Batteries
  10
- Charging Batteries
  11
- Replacing Batteries
  11
- 2-7.1 Battery Disposal
  11
- Lubrication
  12
- Lift Chain Maintenance
  12
3 Troubleshooting

17
- General
  17
- Controller Troubleshooting
  20
- 3-2.1 Zapi Handset
  20
- 3-2.2 Fault Detection
  20
- 3-2.2.1 General
  20
- 3-2.2.2 Logbook Access
  20
- 3-2.3 Testing Truck Operation
  20
- 3-2.4 Factory Settings
  21
4 Steering System

37
- Control Arm
  37
- 4-1.1 Steering Control Removal
  37
- 4-1.2 Steering Control Installation
  38
- Compartment Cover
  38
- 4-2.1 Cover Removal
  38
- 4-2.2 Cover Installation
  38
- Steer Motor
  38
- 4-3.1 Motor Removal
  38
- 4-3.2 Motor Installation
  39
5 Brake Servicing

41
- Brakes
  41
6 Transmission, Drive Wheel, Load Wheel and Casters

43
- Transmission and Drive Motor
  43
- Load Wheel
  44
- 6-2.1 Removal
  44
- 6-2.2 Installation
  44
- Drive Wheel
  44
- Caster
  44
- Elevation System Servicing
  47
  - General
    47
  - Lift Chain Length Adjustment
    47
  - Lift Chain Wear Inspection
    48
  - Lift Chain Replacement
    48
  - 7-4-.1 Three Stage Mast
    48
  - 7-4.1.1 Mast Lifting Chain
    48
  - 7-4.1.2 Platform Lifting Chain
    48
  - Lift Cylinders
    52
- Hydraulic System Servicing
  53
- Lines and Fittings
  53
- Hydraulic Pump, Motor, and Reservoir Assy
  53
- Removal
  53
- Disassembly and Reassembly
  53
- Installation
  55
- Lift Cylinder (Full Free Lift)
  55
- Removal
  55
- Repair
  55
- Lift Cylinder (Three Stage Mast Secondary)
  60
- Removal
  60
- Repair
  60
- Installation
  61
- Electrical Components
  63
- Electrical Control Panel
  63
- Maintenance
  63
- Cleaning
  63
- Panel Removal
  63
- Panel Disassembly
  63
- Panel Installation
  63
- Horn Replacement
  63
- Lowering Buzzer Replacement
  65
- Level Sensor Buzzer Replacement
  65
- Level Sensor Replacement
  65
- Warning Light Replacement
  65
- Battery Replacement
  65
- Battery Charger
  65
- Removal
  65
- Installation
  65
- Platform Cable Replacement
  66
- Three Stage Mast
  66
- Optional Equipment
  71
- Industrial Battery
  71
- Illustrated Parts Breakdown
  73

Blue Giant BG1 Operator's Manual (24 pages)

TASK SUPPORT VEHICLE

Brand: Blue Giant | Category: Lifting Systems | Size: 2 MB

Table of Contents
2
1 Safety Procedures

3
2 Owner's Purchase Record

4
3 Warranty

4
4 Exclusion of Liability

5
5 Forward

5
6 Safety Symbols

6
7 General Description

6
8 Bg1 Elevating Work Platform

7
9 Name Plate and Warning Decals

8
10 Before Operation

9
- Preparing for Operation
  9
- During Initial Use
  10
- Operator Check List
  10
- Sample of Operator Check List
  11
11 0 Controls

12
- Instrument Panel
  14
- Display
  15
12 Operation

16
- Safety Regulations for Operation
  16
- Driving Procedures
  17
- Starting and Stopping the Vehicle
  17
- Stopping Procedures
  18
- Lifting and Lowering
  18
- Emergency Lowering
  19
- Picking up a Load
  20
- Transporting Loads
  20
- Placing Loads
  21
- Overhead Maintenance
  21
- Parking
  21
- Moving a Disabled Vehicle
  21
13 Battery Maintenance

22
- Safety Regulations for Handling Acid Batteries
  22
- Charging the Battery
  22
14 Lubrication

23

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More Blue Giant Manuals

Blue Giant BG1 Front End Loaders Manuals

Blue Giant BG1 Owner's Manual (124 pages)

Table of Contents

1 Description

2 Planned Maintenance

3 Troubleshooting

4 Steering System

5 Brake Servicing

6 Transmission, Drive Wheel, Load Wheel and Casters

Blue Giant BG1 Operator's Manual (24 pages)

Table of Contents

1 Safety Procedures

2 Owner's Purchase Record

3 Warranty

4 Exclusion of Liability

5 Forward

6 Safety Symbols

7 General Description

8 Bg1 Elevating Work Platform

9 Name Plate and Warning Decals

10 Before Operation

11 0 Controls

12 Operation

13 Battery Maintenance

14 Lubrication

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