Binder VAP 5 Vacuum Pump Manuals

Manuals and User Guides for Binder VAP 5 Vacuum Pump. We have 1 Binder VAP 5 Vacuum Pump manual available for free PDF download: Operating Manual

Binder VAP 5 Operating Manual (95 pages)

Brand: Binder | Category: Water Pump | Size: 6 MB

Table of Contents
2
Operating Manual and Classification
5
Operating Manual
5
Legal Considerations
6
Structure of the Safety and Warning Notices
7
Warning Levels
7
Representation of Safety and Warning Notices
7
Safety Alert Symbol
7
Explosion Protection Symbol
8
Pictograms in this Manual
8
Localization / Position of Safety Labels on the Device
9
Type Plates and Classifications
10
Type Plate of the Entire Device VAP 5
10
Type Plate of the Electric Motor
12
Type Plate of the Mechanical Pump Unit
12
Classification on the Cable Gland
12
Ex Classification of the Device and Immediate Surroundings
13
Classification of the Assembly "VAP 5 Vacuum Pump
13
Parts of the Assembly "VAP 5 Vacuum Pump
14
Safety
15
Personnel Qualification
15
Intended Use
17
Foreseeable Misuse
20
Residual Risks
21
Operating Instructions
22
Safety Regulations
22
General Information
22
Safety Instructions on Installation
23
Measures against Overheating
23
No Installation in Potentially Explosive Areas of Zone 1 or 0
23
Technical Ventilation
24
Equipotential Bonding According to the Grounding Concept
25
Accessibility to the Disconnection from the Power Supply
25
Safety Instructions on Operating the Vacuum Pump
26
Measures against Hazards Caused by Voltage
26
Measures against Hazards Caused by Hot Surfaces
26
Measures against Hazards from Cold Surfaces
27
Observe the Maximum Gas Suction Temperature
27
Measures against Condensation by Pumping Vapors
28
Ventilation Precautions
28
Safety Instructions on Inert Gas Supply
29
Safety Instructions on the Aspirated Media
29
Operator Responsibility, Documentation, and Measures
30
Risk Assessment / Explosion Protection Document
30
Employee Training and Protocols
31
Operating Instructions Issued by the Operator
31
Personal Protective Equipment
32
Standard Operating Procedures (SOP)
32
Testing and Maintenance
32
Operation Log
32
Device Description
33
Device Overview
33
Description and Equipment
35
Manufacturer's Safety Plan: Protective Measures and Equipment
36
Area Classification, Information for the Zone Classification
38
Area Classification Inside the VAP 5 Vacuum Pump
38
Area Classification in the Surroundings of the VAP 5 Vacuum Pump
38
Area Classification in the Surroundings of the VAP 5 Vacuum Pump When Setting It up in the Pump Module (Optional)
39
Completeness of Delivery, Transportation, Storage, and Installation
40
Scope of Delivery
40
Unpacking, and Checking the Equipment
40
Guidelines for Safe Transportation
41
Storage
42
Location of Installation and Ambient Conditions
42
General Requirements for Installation
42
Extraction (Technical Ventilation)
42
Information on Equipotential Bonding
43
Ambient Conditions
43
Permissible Areas / Zones in the Installation Area
43
Accessibility of the Main Power Switch / Emergency Stop
44
Fire Extinguisher
44
Lightning Protection Device
45
Installation and Connections
45
Installation in the Pump Module (Optional)
45
Vacuum Connection
45
Coolant Connection
47
Inert Gas Connections (Optional)
47
Inert Gas Connections for Purging the Drive Chamber
48
Gas Ballast Inert Gas Connection
50
Achieving Equipotential Bonding / Grounding Concept
51
Equipotential Bonding of the Components Within the Pump (Delivery Condition)
51
Connection to the Equipotential Bonding of the System (by the Customer)
52
Electrical Connection
54
Explosion Safety Tests
55
Scope of the Functional Test
55
Explosion Protection Plan
56
Objective of Testing
56
Testing before Initial Commissioning
56
Inspection after Changes Requiring Review
57
Recurring Tests for the Explosive Safety of the System
57
Commissioning
58
Requirements for Safe Commissioning
58
Tests / Inspections
58
Turning on and Off, Emergency Stop
59
Operation
60
Daily Inspection
60
Removing and Emptying the Condensate Catchpot
60
Cleaning and Decontamination
62
Cleaning
63
Decontamination / Chemical Disinfection
64
Decontamination of the External Surfaces of the Pump and the Glass Attachments
64
Pump Suction Chamber Decontamination
65
Maintenance and Service, Troubleshooting, Maintenance by the Operator, Repair, Testing
66
General Information, Personnel Qualifications
66
Safety Instructions
67
Regular Inspection, Maintenance Intervals
68
Daily Inspection by the Operator
68
Regular Inspection
68
Maintenance Intervals
69
Maintenance by the Operator: Replacing of the Form Diaphragms
69
Removing the Pump Unit from the Housing
70
Removing the Equipotential Bonding Cable
72
Replacing the Service Kit (Form Diaphragm, Valves and O Rings)
72
Reinserting the Pump Unit into the Housing
74
Function Test
75
Simple Troubleshooting
75
BINDER Service Contact Data
77
Sending a Device Back to BINDER Gmbh
77
Disposal
77
Disposal of the Transport Packing
77
Decommissioning
78
Disposal of the Device in the Federal Republic of Germany
78
Disposal of the Device in the Member States of the EU Except for the Federal Republic of Germany
79
Disposal of the Device in Non-Member States of the EU
80
Technical Description
80
Connections
80
VAP 5 Technical Data
81
Circuit of the Pump Heads
81
Materials of Pump Parts in Contact with the Medium
82
Accessories and Spare Parts
82
Diagrams of Suction Pressure / Suction Capacity
83
Dimensions
83
Certificates and Declarations of Conformity
84
EU Declaration of Conformity
84
Damage Report
87
Contamination Clearance Certificate
89
For Devices Located Outside the USA and Canada
89
For Devices in the USA and Canada
92

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