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Alps Electric FlexPitch Manuals
Manuals and User Guides for Alps Electric FlexPitch. We have
5
Alps Electric FlexPitch manuals available for free PDF download: Operator's Manual, Quick Start Manual, Field Installation Manual
Alps Electric FlexPitch Operator's Manual (135 pages)
Leak Tester
Brand:
Alps Electric
| Category:
Test Equipment
| Size: 11 MB
Table of Contents
Table of Contents
3
Introduction
9
About this Manual
9
Software
9
System Modifications
9
Machine Designation and Serial Number Location
10
Safety
11
Safety Labels
11
Cautions and Warnings
11
Safety: Warning Labels and Descriptions
12
Danger! Arc, Shock, and Flash Hazard
12
Risk of Hot Surfaces Hazard
12
Lock out Tag out
12
Warning! Watch Your Hands and Fingers
13
Danger! Do Not Operate Without Guards in Place
13
Danger! Starts Automatically
13
Safety: Warning Messages
14
Flex Pitch DUO Specifications
14
Safety-Operational Status/Conditional Status
15
Operational Status: Conditional Status of the Machine
15
Glossary of Common Terms
15
Introduction to Components
17
Theory of Operations
19
Leak Test Operations
19
Pressure Test
19
Test 1 (T1) (Stabilize Test)
19
Test 2 (T2) (Leak Test)
19
Pressure Decay Values
20
Emergency Door Sensors Positions
21
Advanced Operator HMI Use
21
HMI Password Protection
21
ALPS Password Definitions Overview
22
How to Log in and out
22
How to Enter Passwords
23
How to Edit Settings with the HMI
24
Changing Settings and Values
24
Test Pressures & Reject Limits Overview
28
Test Pressures & Reject Limits Helpful Hints
28
Container Size and Stroke Overview
29
How to Use Container Size and Stroke
30
Probe Take off Overview
32
How to Use Probe Take off
32
Reject Timing
34
Conveyor Speed Setting
35
Optional Functions Overview & Use
35
Spacing Wheel (Optional)
36
Automatic Rail Guide (Optional)
37
Automatic Carriage Height (Optional)
37
Reject Verification (Optional)
38
Down Stream Jam Timer (Optional)
38
Recipes Overview
39
How to Use Recipes
40
Load Existing Recipe
41
Test Results Menu
43
All Results, Individual Results, Timer Details and Recent Rejects Overview
45
How to Use All Results
46
How to Use Individual Results
47
How to Use the Cycle Time Statistics
48
Alarm Log & Counters Overview
51
How to Use Alarm Log
52
Manual Test Overview
54
How to Use Manual Test
55
Inputs and Outputs Overview
56
Analog Inputs
57
Digital Inputs
58
Analog Inputs
58
Digital Outputs
59
I/O Forcing, and Maintenance
59
Interface I/O Screen
61
How to Use Inputs and Outputs
62
How to Use Analog Inputs
63
How to Use Digital Inputs
63
How to Use Analog Outputs
63
How to Use Digital Outputs
63
Station Diagnostic Overview
63
How to Use Station Diagnostic
64
Station Diagnostics Results
64
Analog Calibration Overview and Use
65
About Overview and Use
65
Supervisor Menu Introduction
69
System Options Overview and Interface I/O
69
Auxiliary Test Overview
70
How to Use Auxiliary Test
71
Reject Alarms Overview
71
How to Use Reject Alarm
72
System Bypass Overview and Use
73
Set up New Bottle
73
Auto Self-Test Overview
76
How to Use Auto Self-Test
76
Laser Height Quick Reference Procedure (IB-1500)
77
Part One Changeover/Setup New Container
78
Left: Zeros will Appear in the Sub-Display. Press the Zero-Shift Button
78
Part Three Flexpitch Container Height Calibration
79
Part 4: Access Initial Setup Screens
81
Part 5: Laser Controller - Initial Setup
81
Reference Light Registration-Gain Adjust
82
Perform Basic Settings in this Order
83
Receiving/Blocked Light Mode (2.L-D)
83
Averaging/High-Pass Filter
84
Averaging: (Ave)
84
Output Mode (4.Out)
84
Output Mode
85
Set for Judgment Value
85
Maintenance Menu
86
Flex Pitch Routine Maintenance Schedule
87
HMI Reference Tables
88
Software
88
HMI Navigation and Information
88
Screen Navigation
89
Home Screen
90
Information
93
Alarm Screen
94
Event History
95
Reports
96
Documentation
97
Diagnostics
98
Options
100
Interface I/O
102
Calibration
103
I/O Status
104
I/O Forcing
107
Large Values
108
Systems
109
Station Overview
111
Pressure Curves
112
Test Statistics
113
Main Counters
116
Alarm Counters
118
Settings Main
119
Settings Options 1
121
Setting Option 2
123
Change Container
124
Recipes
127
Settings
129
Counters
130
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Alps Electric FlexPitch Operator's Manual (140 pages)
Leak Tester
Brand:
Alps Electric
| Category:
Test Equipment
| Size: 12 MB
Table of Contents
Table of Contents
3
Introduction
9
About this Manual
9
Software
9
System Modifications
9
Machine Designation and Serial Number Location
10
Safety
11
Safety Labels
11
Cautions and Warnings
12
Safety: Warning Messages
14
Flex Pitch Specifications
15
Safety-Operational Status/Conditional Status
16
Operational Status: Conditional Status of the Machine
16
Glossary of Common Terms
16
Introduction to Components
18
Theory of Operations
19
Leak Test Operations
19
Pressure Test
19
Test 1 (T1) (Stabilize Test)
19
Test 2 (T2) (Leak Test)
20
Pressure Decay Values
20
Photo Eye Function and Position
20
Photo Eyes Introduction and Positions
20
Emergency Door Sensors Positions
21
Advanced Operator HMI Use
21
HMI Password Protection
22
How to Log in and out
22
How to Enter Passwords
23
How to Edit Settings with the HMI
24
Changing Settings and Values
24
Test Pressures & Reject Limits Overview
28
Test Pressures & Reject Limits Helpful Hints
29
Container Size and Stroke Overview
29
How to Use Container Size and Stroke
30
Probe Take off Overview
33
How to Use Probe Take off
33
Reject Timing
35
Conveyor Speed Setting
36
Optional Functions Overview & Use
36
Spacing Wheel (Optional)
37
Automatic Rail Guide (Optional)
38
Automatic Carriage Height (Optional)
38
Reject Verification (Optional)
39
Down Stream Jam Timer (Optional)
39
Recipes Overview
40
How to Use Recipes
41
Test Results Menu
45
All Results, Individual Results, Timer Details and Recent Rejects Overview
47
How to Use All Results
48
How to Use Individual Results
49
How to Use the Cycle Time Statistics
49
Alarm Log & Counters Overview
52
How to Use Alarm Counters
53
How to Use Alarm Log
53
Manual Test Overview
55
How to Use Manual Test
57
Inputs and Outputs Overview
58
Analog Inputs
58
Digital Inputs
59
Analog Inputs
59
Digital Outputs
60
I/O Forcing, and Maintenance
60
Interface I/O Screen
62
How to Use Inputs and Outputs
64
How to Use Analog Inputs
64
How to Use Digital Inputs
64
How to Use Analog Outputs
64
How to Use Digital Outputs
65
Station Diagnostic Overview
65
Station Diagnostics
65
How to Use Station Diagnostic
65
Station Diagnostics Results
66
Analog Calibration Overview and Use
66
About Overview and Use
66
Supervisor Menu Introduction
69
System Options Overview and Interface I/O
70
Auxiliary Test Overview
71
How to Use Auxiliary Test
72
Reject Alarms Overview
72
How to Use Reject Alarm
73
System Bypass Overview and Use
74
Set up New Bottle
74
Auto Self-Test Overview
77
How to Use Auto Self-Test
78
Laser Height Quick Reference Procedure (IB-1500)
78
Part One Changeover/Setup New Container
79
Part 1: Setting the Display High/Low
79
Part Two Zero-Shift Function: Adjusting Vertical Position of the Laser Sensor Mount
80
Part Three Flexpitch Container Height Calibration
82
Part 4: Access Initial Setup Screens
83
Part 5: Laser Controller - Initial Setup
83
Reference Light Registration-Gain Adjust
84
Perform Basic Settings in this Order
85
Receiving/Blocked Light Mode (2.L-D)
85
Averaging/High-Pass Filter
86
Averaging: (Ave)
86
Output Mode (4.Out)
86
Output Mode
87
Set for Judgment Value
87
Maintenance Menu
88
Flex Pitch Routine Maintenance Schedule
89
HMI Reference Tables
90
Software
90
HMI Navigation and Information
90
HMI Serial Number Location
90
Screen Navigation
90
Home Screen
91
Information (Alarm Screens and Event History)
94
Reports
96
Documentation
97
Diagnostics
98
Options
100
Interface I/O
102
Calibration
103
I/O Status
105
I/O Forcing
108
Large Values
109
Systems
110
Station Overview
112
Pressure Curves
113
Test Statistics
114
Main Counters
118
Alarm Counters
121
Setting Options Main
122
Settings Options 1
124
Settings Option 2
126
Change Container
127
Recipes
130
Counters
132
Alps Electric FlexPitch Operator's Manual (95 pages)
LEAK TESTER
Brand:
Alps Electric
| Category:
Test Equipment
| Size: 6 MB
Table of Contents
Table of Contents
3
General Information
5
Machine Designation and Serial Number Location
6
Safety
7
Safety: Warning Labels and Descriptions
7
Safety: Warning Messages
10
Jokab Door Sensors: Positions
11
Safety-Operational Status/Conditional Status
12
Glossary of Common Terms
13
Introduction to Components
14
Operational Components
14
Working Components
15
Theory of Operations15
16
Leak Test Operations
16
Photo Eye Function and Position
17
Photo Eyes Introduction and Positions
17
Advanced Operator HMI Use
18
Password Protection
18
ALPS Password Definitions Overview
18
How to Log in and out
19
How to Enter Passwords
20
How to Edit HMI Settings
21
The Setting Menus
22
Test Pressures & Reject Limits Overview
22
Test Pressures & Reject Limits Overview
23
Test Pressures & Reject Limits Helpful Hints
24
Bottle Size and Stroke Overview
25
How to Use Bottle Size and Stroke
26
Probe Take off Overview
27
How to Use Probe Take off
27
Conveyor Speed Overview and Use
28
Reject Timing Overview
29
How to Use Reject Timing
30
Optional Functions Overview & Use
31
Recipes Overview
33
How to Use Recipes
34
Test Results Menu
41
Counters Overview
41
All Results, Individual Results, Timer Details and Recent Rejects Overview
42
How to Use All Results
43
How to Use Individual Results
44
Individual Results Description Table
44
How to Use Timer Details
45
How to Use Recent Reject
46
Alarm Log & Counters Overview
47
How to Use Alarm Counters
48
How to Use Alarm Log
49
Maintenance Menu
50
Manual Test Overview
51
How to Use Manual Self Test
55
Inputs and Outputs Overview
56
How to Use Inputs and Outputs
57
Station Diagnostic Overview
60
How to Use Station Diagnostic
61
Analog Calibration Overview and Use
62
About Overview and Use
62
Supervisor Menu Introduction
63
System Options Overview
63
How to Use System Options
64
Auxiliary Test Overview
64
How to Use Auxiliary Test
65
Reject Alarms Overview
66
How to Use Reject Alarm
67
System Bypass Overview and Use
68
Select Inputs Outputs Overview and Use
69
Auto Self-Test Overview
70
How to Use Auto Self-Test
71
Bottle Change over and Setup
72
Change over Steps Guide
72
New Bottle Setup Guide for Test Settings
75
Flexpitch Advanced Operator Additions
83
Laser Height Quick Reference Procedure (IB-1500)
84
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Alps Electric FlexPitch Quick Start Manual (35 pages)
LINEAR LEAK TESTER
Brand:
Alps Electric
| Category:
Test Equipment
| Size: 6 MB
Table of Contents
Table of Contents
4
Section 1: General Information
6
Machine Designation and Serial Number Location
7
Section 2: Safety
8
Safety: Warning Labels and Descriptions
8
Danger! Arc, Shock, and Flash Hazard
8
Risk of Hot Surfaces Hazard
8
Lock out / Tag out
9
Warning! Watch Your Hands and Fingers
9
Danger! Do Not Operate Without Guards in Place
9
Danger: Starts Automatically
9
Safety: Warning Messages
10
Lockout-Tag out Air Supply
11
Safety: Machine Is Installed and Ready for Production
12
HMI Emergency Stop Palm Button
12
Resetting an E-Stop
12
Section 3: Theory of Operations
14
Basic Theory of ALPS Leak Testing
14
Theory of Operation- Photo Eyes
14
Positions and Functions
14
Test Probes Carriage/Slide Introduction
15
Reject and Reject Verify Pe's Introduction
16
Section 4: Getting Started
17
Main Electrical Power
17
Air Supply
17
Air Supply Description Table
17
Air Pressure
17
Access Guards
18
E-Stops
18
Container-Present and Reject Photo-Eyes
18
Test Probe Carriage
19
Reject Cylinder Position
20
Section 5: Flex Pitch Quick Start Operations
21
About the Quick Start Manual
21
Section 6: HMI Control Panel Touchscreen Description
22
Section 7: HOME Screen and Main Menu Description
23
Home Screen Button Features and Functions TABLE
23
Home Screen / Main Menu Directory Structural Hierarchy
24
Section 8: Loading a Recipe
25
Recipes Menu Command Overview
25
Section 9: Production
27
Start Production
27
Monitoring Production
27
Production Quick-View
27
Accessing Online Information
27
Counters
28
Recent Results
28
Self-Tests
29
Recent Rejects
29
Cycle Timers
30
Bottle Pressure
30
Alarms
31
Alarms Introduction
31
Loss of Air Alarm Servo Alarm
31
Servo Communications Alarm Total Reject Percent Alarm
31
Reject Verification Alarm
32
H1 to H4 Consecutive Reject Alarms
33
H1 to H4 Transducer Alarms
33
Reject Percent Alarm H1 to H4
33
Auto Self-Test Alarm Chute Intrusion Alarm
34
Container Present Photoeye Stuff off Container Present Photoeye Stuck on
34
Controller Error Heads Failed to Home
34
Heads too Close Reject Photoeye Stuck off
35
Reject Photoeye Stuck on
35
Alps Electric FlexPitch Field Installation Manual (34 pages)
LEAK TESTER
Brand:
Alps Electric
| Category:
Test Equipment
| Size: 6 MB
Table of Contents
Software
3
System Modifications
3
Trademark and Patent Acknowledgments
3
Contact Information
3
Copyright © 2017 by Air Logic Power Systems LLC
3
Table of Contents
4
General Information
7
Introduction
7
Warnings and Cautions
7
ALPS Flex Pitch Multi-Moving Head Leak Tester
8
General Information
8
Linear Dimensions (Top View)
8
Linear Dimensions of the Flex Pitch Machine
9
Section 1: Location Site and Installation Requirements
10
Location
10
Electrical Power Requirements
10
Air Supply
10
Section 2: Components Inventory
11
Common Components Shipped with the Flex Pitch
12
Common Components Boxed Separately with Shipment
12
Tunnel Shielding
12
Set of Legs
12
Common Components
13
Photo-Eyes and Photo-Eye Brackets
13
Section 3: Installation to Conveyor System
14
Vertical Adjustment for Probe Carriage
24
Section 4: Installing Peripheral Devices
26
Photo-Eyes and Support Brackets
26
Tuning Container Present and Reject Photo-Eyes
27
Banner Q4X Laser Sensor Tuning and Adjustment
27
Tuning Downstream Jam and Reject Verification Photo-Eyes
27
OPTEX DR-Q150TCN Sensor Tuning and Adjustment
27
Change Mode Button Options
28
Installing the Encoder to the Conveyor
30
Installing Intake Tunnel Guard
31
Install Exit Tunnel Guard
32
1 Photo-Eyes and Photo-Eye Brackets
26
2 Photo-Eyes: Placement and Positioning
26
3 Photo-Eyes: Mounting and Positioning on Conveyor
27
Section 5: Power up
33
Main Electrical Power Switch
33
Airflow Control
34
Air Intake Pressure Gauge
34
Lockout-Tag out
34
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