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Alpha 6000 manual available for free PDF download: User Manual
Alpha 6000 User Manual (220 pages)
Brand:
Alpha
| Category:
Inverter
| Size: 4.94 MB
Table of Contents
Preface
2
Table of Contents
4
Naming Rule
7
Unpacking Inspection
7
Chapter 1 Purchase Inspection
7
Nameplate of Inverter
8
2.1 Exterior Size and Mounting Size (See Appendix 1)
9
Mounting Place Requirement and Management
9
Installation Location
9
Chapter 2 Installation and Wiring
9
Exterior Size and Mounting Size (See
9
Main Circuit Wiring
10
The Ambient Temperature
10
Preventive Measures
10
Installation Direction and Space
10
The Main Circuit Terminals Arrangement and Wiring
10
S2R4GB~S2R75GB Main Circuit Wiring
11
S2R4GB~S2R75GB Main Circuit Terminals Function
11
S21R5GB~S22R2GB Main Circuit Terminals Function
11
3R75GB/31R5PB~3004GB/35R5PB Main Circuit Wiring
12
3400G~3500G Main Circuit Wiring
15
3160G/3185P~3500G Main Circuit Terminals Function
15
Main Circuit Wiring Operation
16
Earthing Connection Method
16
Method to Restrain RFI
17
Control Circuit Connection
18
Function of Control Circuit Terminals
18
Control Circuit Wiring
24
Wiring Analog Input Terminal
24
Wiring Analog Output Terminal
24
Analogy Input Terminal Wiring Diagram
24
Wiring of Serial Communication Interface
25
Connection between the Inverter and the Host PC
25
35R5GB/37R5PB~3500G Analog Output Terminal Wiring Diagram
25
Communication between PLC and the Inverter
26
Switches of SW4
26
Wire Multi-Function Input Terminals
27
Wire Multi-Function Output Terminals
30
Wiring Method 1 of DO as Switching Output
30
Wiring Method 2 of DO as Switching Output
31
Wiring Method 1 of DO as Pulse Output
31
Keyboard Interface
33
Wiring of Inverter for Basic Operation
35
3R75GB/31R5PB~3004GB/35R5PB Wiring Diagram
36
35R5GB/37R5PB~3015GB/3018PB Wiring Diagram
37
3018G/3022P~3500G Wiring Diagram
38
Wiring Attention
39
Function of Keyboard
40
Chapter 3 Operation
40
Overview of Keyboard
41
Layout and Function of Keyboard
41
The LED Monitoring Objects
42
Description of Keystroke Function
42
Description of LED Digitals and Indicators
44
Combinations of Unit Indicator and Their Means
44
Display State of Keyboard
45
Display of Stop State
45
Display of Running State
45
Fault and Warning State
45
Programming State
46
Operation Method of Keyboard
47
Display Menus of Programming State
47
Flow Chart of Monitoring Object Switching
47
Flow Chart of Frequency Setting
48
Flow Chart of Parameter Setting
48
Run Command Mode Select
49
Trial Operation
49
Operation Mode of Inverter
49
Checkpoints before Operation
50
Operation Checkpoints
50
A Trial Run
51
Operation Modes Switching of Inverter
51
Commissioning of Keyboard
52
Flow Chart of the Inverter Initialization
52
Operation of Control Circuit Terminal
53
Operation Sequence by Keyboard
53
Flow Chart of Running and Stop Operation
53
Example of Jog Running
53
Sequence of Terminal Operation
54
Flow Chart of Running and Stop Operation by Terminal
54
P0: Basic Function
55
Chapter 4 Parameter Index
55
P1: Start/Stop Control
57
P2: Auxiliary Operation
59
P3: I/O Terminal Control
61
P4: Analog and Pulse Function
67
P5: PLC Operating
69
P6: Wobble Frequency Operating
71
P7: PID Control
71
P8: Fixed-Length Function
73
P9: Advanced Control
73
PA: Motor’s Parameters
73
Pb: MODBUS Communication
74
PC: Display Control
74
Pd: Protection and Fault Parameters
76
PE: Running History Record
78
PF: Protection of Parameters
79
Basic Function (Group P0)
80
Chapter 5 Parameter Introductions
80
V/F Characteristic Diagram
83
Torque-Reducing Curve
85
V/F-Curve Defined by User
85
Manual Torque Boost Diagram
86
Brake First and then Start
87
Start/Stop Control (Group P1)
87
Speed Tracking Restart Diagram
88
DC Injection Braking Function
89
Starting Frequency and Starting Time
89
Linear Acceleration/Deceleration
90
S-Curve Acceleration/Deceleration
90
DC Injection Braking
92
Auxiliary Operation (Group P2)
94
Trip-Free Diagram
94
FWD/REV Switching Time Diagram
95
JOG Running
95
Running at Frequency Lower Limit
96
Zero-Speed Running
96
Jump Frequency
97
Auto Stop Mode
99
I/O Terminal Ctrl (Group P3)
99
Multifunction Input Selection
100
Setting Frequency Selection
102
Terminal Reset
102
JOG Operation
103
Up/Down
103
FRE Coast-To-Stop
104
UP/DOWN Combination Operation Diagram
104
Forced Outage
105
Forced Outage Normally Close
105
UP/DOWN Non-Combination Operation Diagram
105
Acc/Dec Prohibit
106
Inverter Running Prohibits
106
Multi-Step Frequency
106
Command Channel Switch to Keyboard Control
108
Normally Open / Normally Close
108
Terminal PID Operation
109
Terminal PLC Control
109
Terminal Wobble Frequency Operation
109
Timing Drive Input
109
Counter Clear
110
Counter's Trig Signal Input
110
PUL: Pulse Input
110
Single-Phase Speed Measuring Input
110
Fault Type and Running Step
113
Multi-Function Output
114
FAR Detection Diagram
116
FDT Level and Lag Diagram
117
FDTH/FDTL Diagram
118
Torque Arriving Detection Threshold
118
Analog and Pulse Function (Group P4)
119
Count Value Arriving
119
Analog Input Linear Curve
121
Analog Input Non-Linear Curve
121
PLC Operating (Group P5)
123
Stop Mode after Single Cycle of PLC
123
Continuous Operation
124
Continuous Operation of PLC
124
Holding the Frequency after Single Cycle
124
Single Cycle 2 (Holding the Final Value)
124
Continue to Operate at the Frequency When the Inverter Stops
125
Restart from First Stage
125
PLC Start Mode 2
126
Settings of PLC Stage
128
Wobble Frequency Operating (Group P6)
128
Distinction
129
Wobble Frequency Operation Has Two Starting Modes
129
Wobble Frequency Operation Process
129
Wobble Frequency Operation Diagram
130
PID Control (Group P7)
131
Wobble Frequency Start: Restart
131
Residual Margin Diagram
134
PID Preset Frequency Operation
135
Dormancy and Awakeing Diagram
136
Fixed-Length Function (Group P8)
136
Fixed Length Control Diagram
138
Advanced Control (Group P9)
139
Fixed Length Control Diagram 2
139
Auto Slip Compensation Diagram
140
Energy Saving Voltage Lower Limit
141
Drop Control
142
Motor Parameters (Group PA)
142
Motor Equivalent Circuit
143
MODBUS Communication (Group Pb)
144
Display Control (Group PC)
147
Terminal Status Diagram of S2R4GB~3004GB/35R5PB
150
Protection and Fault Parameters (Group Pd)
152
Motor Overload Protection Curve
153
Overload Pre-Alarm Function
154
Deceleration
156
Acceleration Speed over Current
158
Machine Does Not Shut down after Power Failure
159
Running History Record (Group PE)
159
System Power off Illustration
159
Protection of Parameters (Group PF)
161
Flow Chart of User Password Unlocking
163
Chapter 6 Troubleshooting
164
Warning Display and Explanation
169
Motor’s Faults and Corrective Measure
170
Warning Display and Description
170
Motor Fault and Corrective Measure
171
Peripheral Equipments Connection Diagrams
173
Chapter 7 Peripheral Equipments
173
3018G/3022P~3500G Diagrams of Peripheral Equipments
174
Function of Peripheral Equipments
175
AC Reactor
175
EMI Filter
176
Three-Phase Three-Wire EMI Filter Selection
176
Brake Unit and Resistor
177
Motor Power and Brake Resistor Selection
177
Leakage Current Protector
178
Capacitor Box
178
Daily Inspection
179
Chapter 8 Maintenance
179
Inspection and Maintenance
179
Regular Maintenance
180
The Daily Inspecting Contents and Cautions
180
Description of Main Circuit Electro Measurement
182
Recommendable Wiring of Main Circuit Electro Measurement
182
Storage and Keeping
183
Replace Device at Regular Intervals
183
Responsibility of Manufacturer
184
Responsibility Immunity
184
Chapter 9 Quality Guarantees
184
Appendix 1 Exterior Size and Mounting Size (Unit: MM)
186
Appendix 2 Technology Standards
194
Appendix 3 Main Circuit Output Cable Selection (Recommended)
197
Composition of MODBUS Communication
199
MODBUS Communication Specification
199
MODBUS Communication Terminals
199
Appendix 4 MODBUS Communication
199
Note on Communication Wiring
200
Sequence to Communication with PLC
200
MODBUS Communication Parameters Set
201
Transmission Period Limiting
203
Format of MODBUS Messages
204
Inverter Address
204
The Supported MODBUS Instructions
204
Read Holding Registers [03H]
206
Write-In to Single Register [06H]
206
Feedback Loop Test [08H]
206
Monitor Data
210
MODBUS Registers Address
214
Fault Response Error Codes with MODBUS
215
Keyboard Mounting Size of S2R4GB~3004GB/35R5PB
216
Appendix 5 Keyboard Mounting Size (Unit: MM)
216
Keyboard Mounting Size of 35R5GB/37R5PB~3500G
217
Appendix 6 Inverter Warranty
218
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