Alpha 6100 Manuals

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Alpha 6100 User Manual

Alpha 6100 User Manual (220 pages)

Brand: Alpha | Category: Inverter | Size: 4 MB

Table of Contents

Preface
2
- Table of Contents
  4
- Naming Rule
  7
- Unpacking Inspection
  7
Chapter 1 Purchase Inspection

7
Chapter 2 Installation and Wiring

9
Chapter 3 Operation

40
Chapter 4 Parameter Index

55
- P1: Start/Stop Control
  57
- P2: Auxiliary Operation
  59
- P3: I/O Terminal Control
  61
- P4: Analog and Pulse Function
  67
- P5: PLC Operating
  69
- P6: Wobble Frequency Operating
  71
- P7: PID Control
  71
- P8: Fixed-Length Function
  73
- P9: Advanced Control
  73
- PA: Motor’s Parameters
  73
- Pb: MODBUS Communication
  74
- PC: Display Control
  74
- Pd: Protection and Fault Parameters
  76
- PE: Running History Record
  78
- PF: Protection of Parameters
  79
- Basic Function (Group P0)
  80
Chapter 5 Parameter Introductions

80
- V/F Characteristic Diagram
  83
- Torque-Reducing Curve
  85
- V/F-Curve Defined by User
  85
- Manual Torque Boost Diagram
  86
- Brake First and then Start
  87
- Start/Stop Control (Group P1)
  87
- Auxiliary Operation (Group P2)
  94
  - Trip-Free Diagram
    94
  - FWD/REV Switching Time Diagram
    95
  - JOG Running
    95
  - Running at Frequency Lower Limit
    96
  - Zero-Speed Running
    96
  - Jump Frequency
    97
  - Auto Stop Mode
    99
- I/O Terminal Ctrl (Group P3)
  99
  - Multifunction Input Selection
    100
  - Setting Frequency Selection
    102
  - Terminal Reset
    102
  - JOG Operation
    103
  - Up/Down
    103
  - FRE Coast-To-Stop
    104
  - UP/DOWN Combination Operation Diagram
    104
  - Forced Outage
    105
  - Forced Outage Normally Close
    105
  - UP/DOWN Non-Combination Operation Diagram
    105
  - Acc/Dec Prohibit
    106
  - Inverter Running Prohibits
    106
  - Multi-Step Frequency
    106
  - Command Channel Switch to Keyboard Control
    108
  - Normally Open / Normally Close
    108
  - Terminal PID Operation
    109
  - Terminal PLC Control
    109
  - Terminal Wobble Frequency Operation
    109
  - Timing Drive Input
    109
  - Counter Clear
    110
  - Counter's Trig Signal Input
    110
  - PUL: Pulse Input
    110
  - Single-Phase Speed Measuring Input
    110
  - Fault Type and Running Step
    113
  - Multi-Function Output
    114
  - FAR Detection Diagram
    116
  - FDT Level and Lag Diagram
    117
  - FDTH/FDTL Diagram
    118
  - Torque Arriving Detection Threshold
    118
- Analog and Pulse Function (Group P4)
  119
  - Count Value Arriving
    119
  - Analog Input Linear Curve
    121
  - Analog Input Non-Linear Curve
    121
- PLC Operating (Group P5)
  123
  - Stop Mode after Single Cycle of PLC
    123
  - Continuous Operation
    124
  - Continuous Operation of PLC
    124
  - Holding the Frequency after Single Cycle
    124
  - Single Cycle 2 (Holding the Final Value)
    124
  - Continue to Operate at the Frequency When the Inverter Stops
    125
  - Restart from First Stage
    125
  - PLC Start Mode 2
    126
  - Settings of PLC Stage
    128
- Wobble Frequency Operating (Group P6)
  128
- PID Control (Group P7)
  131
  - Wobble Frequency Start: Restart
    131
  - Residual Margin Diagram
    134
  - PID Preset Frequency Operation
    135
  - Dormancy and Awakeing Diagram
    136
- Fixed-Length Function (Group P8)
  136
- Fixed Length Control Diagram
  138
- Advanced Control (Group P9)
  139
  - Fixed Length Control Diagram 2
    139
  - Auto Slip Compensation Diagram
    140
  - Energy Saving Voltage Lower Limit
    141
  - Drop Control
    142
- Motor Parameters (Group PA)
  142
- Motor Equivalent Circuit
  143
- MODBUS Communication (Group Pb)
  144
- Display Control (Group PC)
  147
- Terminal Status Diagram of S2R4GB~3004GB/35R5PB
  150
- Protection and Fault Parameters (Group Pd)
  152
  - Motor Overload Protection Curve
    153
  - Overload Pre-Alarm Function
    154
  - Deceleration
    156
  - Acceleration Speed over Current
    158
  - Machine Does Not Shut down after Power Failure
    159
- Running History Record (Group PE)
  159
- System Power off Illustration
  159
- Protection of Parameters (Group PF)
  161
- Flow Chart of User Password Unlocking
  163
Chapter 6 Troubleshooting

164
- Warning Display and Explanation
  169
- Peripheral Equipments Connection Diagrams
  173
Chapter 7 Peripheral Equipments

173
- 3018G/3022P~3500G Diagrams of Peripheral Equipments
  174
- Function of Peripheral Equipments
  175
  - AC Reactor
    175
  - EMI Filter
    176
  - Three-Phase Three-Wire EMI Filter Selection
    176
  - Brake Unit and Resistor
    177
  - Motor Power and Brake Resistor Selection
    177
  - Leakage Current Protector
    178
  - Capacitor Box
    178
  - Daily Inspection
    179
Chapter 8 Maintenance

179
- Inspection and Maintenance
  179
  - Regular Maintenance
    180
    
    The Daily Inspecting Contents and Cautions
    180
    
    Description of Main Circuit Electro Measurement
    182
    
    Recommendable Wiring of Main Circuit Electro Measurement
    182
- Storage and Keeping
  183
  - Replace Device at Regular Intervals
    183
    
    Responsibility of Manufacturer
    184
    
    Responsibility Immunity
    184
Chapter 9 Quality Guarantees

184
- Appendix 1 Exterior Size and Mounting Size (Unit: MM)
  
  186
- Appendix 2 Technology Standards
  
  194
- Appendix 3 Main Circuit Output Cable Selection (Recommended)
  
  197
- Appendix 4 MODBUS Communication
  
  199
  - Note on Communication Wiring
    200
  - Sequence to Communication with PLC
    200
  - MODBUS Communication Parameters Set
    201
  - Transmission Period Limiting
    203
  - Format of MODBUS Messages
    204
  - Inverter Address
    204
  - The Supported MODBUS Instructions
    204
  - Read Holding Registers [03H]
    206
  - Write-In to Single Register [06H]
    206
  - Feedback Loop Test [08H]
    206
  - Monitor Data
    210
  - MODBUS Registers Address
    214
  - Fault Response Error Codes with MODBUS
    215
  - Keyboard Mounting Size of S2R4GB~3004GB/35R5PB
    216
- Appendix 5 Keyboard Mounting Size (Unit: MM)
  
  216
  - Keyboard Mounting Size of 35R5GB/37R5PB~3500G
    217
- Appendix 6 Inverter Warranty
  
  218

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