Allen-Bradley SMC-50 Manuals

Manuals and User Guides for Allen-Bradley SMC-50. We have 2 Allen-Bradley SMC-50 manuals available for free PDF download: User Manual, Quick Start Manual

Allen-Bradley SMC-50 User Manual (292 pages)

CENTERLINE Medium Voltage Motor Controller

Brand: Allen-Bradley | Category: Controller | Size: 17.63 MB

Table of Contents
3
Additional Resources
11
Manual Objectives
11
Preface

11
- Service Procedure
  11
Chapter 1 Overview

13
- 1503E - OEM Controller
  13
- 1560F - Retrofit Controller
  13
Product Overview

13
- 1562F - Combination Controller
  14
- SMC-50™ Control Module
  14
- Starting Modes
  15
  - Soft Start
    15
  - Sensorless Linear Speed Acceleration
    16
  - Torque Control Start
    17
  - Current Limit Start
    17
  - Selectable Kickstart
    18
  - Pump Control Mode
    18
  - Dual Ramp Start
    20
  - Emergency Bypass Run (Full Voltage Start)
    20
- Stopping Modes
  21
  - Coast
    21
  - Soft Stop
    21
  - Linear Speed Deceleration
    22
  - Pump Stop
    23
- Motor and Starter Protection Features
  24
  - Overload Protection
    25
  - Underload Protection
    27
  - Undervoltage Protection
    27
  - Overvoltage Protection
    27
  - Voltage Unbalance Protection
    28
  - Current Imbalance
    28
  - Stall Protection and Jam Detection
    28
  - Ground Fault
    29
  - Thermistor/Ptc Protection
    30
  - Open Gate
    31
  - Line Faults with Phase Indication
    31
  - Excessive Starts/Hour
    32
  - Overtemperature
    32
  - Overcurrent Protection
    32
  - Total Harmonic Distortion (THD) Fault and Alarm
    32
- Metering
  33
  - Metering System
    33
- Inputs and Outputs
  34
- Communication Interface
  35
- Programming
  36
- Status Indication
  37
- Hardware Description
  38
  - Power Module
    38
  - Current Loop Gate Driver (CLGD) Board
    38
  - Interface Board
    39
- Functional Description
  42
Chapter 2 Receiving

49
Installation

49
- Safety and Codes
  49
- General Precautions
  50
- Transportation and Handling
  50
- Unpacking and Inspection
  50
- Installation Site
  51
  - Mounting
    52
  - Grounding Practices
    52
- Power Connections
  53
  - Bulletin 1562F
    53
  - Bulletin 1560F
    54
  - Bulletin 1503E
    60
- Recommended Torque Values
  53
- Interlocking
  60
- Line and Load Power Wiring
  60
- Installation
  61
  - Physical Location
    61
  - Ground Bus Bar
    61
  - Power and Control Wiring
    61
  - Control Cables
    61
  - Fiber-Optic Cables
    62
  - Power Factor Correction Capacitors
    62
- Surge Arrestor Protection Devices
  63
- Motor Overload Protection
  64
  - Two-Speed Motors
    64
  - Multi-Motor Protection
    64
- EMC Compliance
  65
  - Enclosure
    65
  - Wiring
    65
- Control Power
  66
  - Control Voltage
    66
  - Control Wiring
    66
- Control Terminal Designations
  66
Chapter 3 Preliminary Setup

69
Commissioning Procedure

69
- System Characteristics
  69
  - Important Commissioning Checks
    70
- Preliminary Check
  71
- Hi-Pot and Insulation Resistance Test
  72
- Programming
  72
  - SMC-50 Module
    72
- Motor Tuning
  73
- Power Supply Tests
  77
- Control Function Tests
  80
- Resistance Checks
  80
- Voltage Sensing Module
  81
- Start-Up
  82
- 20-Him-C6S)
  83
  - Password Modification Using the HIM
    85
  - Parameter Access Level Modification Using the HIM
    86
Chapter 4 Overview

83
- Human Interface Module (HIM)
  83
Programming

83
- Parameter Management
  87
  - RAM (Random Access Memory)
    88
  - ROM (Read-Only Memory)-Set Defaults
    88
  - Eeprom
    89
- Parameter Configuration
  89
- Parameter Configuration - Using the Setup File Group
  96
  - Overview
    96
  - Soft Start and Stop
    97
  - Current Limit Start with Simple Stop Mode
    99
  - Linear Acceleration (Linear Speed) Start with Stop
    100
  - Torque Start with Stop
    101
  - Pump Start with Stop
    102
  - Full Voltage Start with Stop
    104
  - Dual Ramp Start with Stop
    105
- Motor Protection
  106
- Parameter File-Group Structure
  109
- Option Module Configuration
  112
Chapter 5 Overview

121
Metering

121
- Viewing Metering Data
  121
  - Resetting Metering Parameters
    122
- Metering Parameters
  122
  - Current
    122
  - Voltage
    123
  - Torque
    123
  - Power
    124
  - Power Factor
    125
  - Elapsed Time
    125
  - Running Time
    126
  - Motor Speed
    126
  - Actual Start Time
    126
  - Peak Start Current
    127
  - Total Starts
    127
  - Total Harmonic Distortion (THD)
    127
  - Line Frequency
    128
  - Current Imbalance
    128
  - Voltage Unbalance
    129
Chapter 6 Overview

131
- HIM Control Buttons
  131
  - HIM Control Screen
    132
  - Copycat Function of the 20-HIM-A6
    133
Optional HIM Operation

131
Chapter 7 Overview

135
- Communication Ports
  135
Communications

135
- HIM Keypad and Displays
  136
  - Connecting the HIM to the Control Module
    136
- Control Enable
  137
  - Logic Mask Enable/Disable Using a HIM
    137
- Default Input/Output Communication Configuration
  139
  - Variable Input/Output Configuration
    139
- Loss of Communication with DPI Device
  139
- Control Module-Bit Identification
  140
- SMC-50 Control Module—Bit Identification
  140
- Parameter Information
  141
- Reference/Feedback
  141
- Scale Factors for PLC Communication
  141
- Configuring Datalink
  142
  - Criteria for Using Datalink
    142
  - Rockwell Automation Publication 1560F-UM001A-EN-P - June
    142
- Display Text Unit Equivalents
  142
- Updating Firmware
  143
Diagnostics

145
- Protection Programming
  145
- Clear Fault
  146
- Fault Display (20-HIM-A6)
  146
- Fault and Alarm Buffer - Parameter List
  147
  - Accessing the Fault and Alarm Parameters
    147
  - Accessing the Fault and Alarm Buffers
    148
  - Fault Codes
    150
- Auxiliary Relay Output Fault or Alarm Indication
  155
- Introduction
  157
Chapter 8 Overview

145
- Diagnostic Status Indicators
  145
Troubleshooting

157
- Control Module Removal
  164
- Real Time Clock (RTC) Battery Replacement
  164
- Voltage Feedback Circuit Tests
  166
- Voltage Sensing Board Replacement
  167
- Current Loop Power Supply
  168
- Circuit Board Replacement
  169
- Power Circuit Troubleshooting
  170
  - Thyristor (SCR) Testing
    170
  - SCR Replacement Procedure
    171
- Snubber and Resistor Circuit Testing
  184
- Snubber Resistor Replacement
  186
Chapter 10 Preventive Maintenance Protection

191
- Fault and Alarm
  191
- PM Starts Protection-Fault and Alarm
  192
Maintenance

191
- Safety and Preventative Maintenance
  192
- Periodic Inspection
  193
  - Contamination
    193
  - Vacuum Bottles
    193
  - Terminals
    194
  - Coils
    194
  - Solid-State Devices
    194
  - Static-Sensitive Items
    194
  - Overload Maintenance after a Fault Condition
    195
  - Final Check out
    195
  - Keep Good Maintenance Records
    195
  - Power Components
    195
  - Control Components - Electronic
    195
  - Interlocks
    195
  - Barriers
    196
- Environmental Considerations
  196
  - Hazardous Materials
    196
  - Capacitor Dielectric Fluid
    196
  - Printed Circuit Boards
    197
  - Chromate Plating
    197
  - In Case of Fire
    197
  - Disposal
    197
Parameter List

199
Appendix A Starting Duty

241
Appendix C

243
Functional Description

243
Appendix D Arcshield Design

251
Overview

251
- Exhaust Systems: Chimney or Plenum Option
  252
  - Plenum Information
    252
- Plenum Exhaust Considerations
  253
- Additional Notes
  255
- Chimney Exhaust Considerations
  256
- Chimney Information
  256
Appendix E

257
Appendix F General Plenum Layout for Arcshield Line-Up

268
- Chimney Placement on Structure
  269
Chapter 9 Introduction

271
Appendix G

272
- Macro Blocks
  272
- Bit Inputs
  273
- Analog Inputs
  274
- Analog Outputs
  275
- Example 2: Wet Well Operation
  277
- Power Stacks
  281
Accessories

285
Appendix H

287
Appendix I

287
Index

287

Allen-Bradley SMC-50 Quick Start Manual (40 pages)

smart motor controller

Brand: Allen-Bradley | Category: Controller | Size: 2.53 MB

Important User Information
2
Table of Contents
3
About this Publication
5
Additional Resources
5
Preface

5
- Terminology
  5
- General Precautions
  6
- Summary of Changes
  7
Chapter 1 Enclosures

9
Installation

9
- Mounting Requirements
  10
- Dimensions
  11
- Power Wiring
  12
- Power Lugs
  13
  - Typical Power Diagrams
    14
- Control Wiring
  15
- Fan Wiring
  19
  - Integrated Bypass Units
    19
  - Solid-State Units
    19
  - Upgraded Units
    19
- Option Modules
  19
- Bypass Operation and Diagrams
  21
  - SMC-50 Controllers with Internal Bypass
    21
  - SMC-50 Controllers with External Bypass
    21
Chapter 2 Parameter Configuration

25
- Parameter Configuration Using a 20-HIM-A6
  25
Programming

25
- Basic Parameter Access and Category/File Structure
  26
  - Parameter Access
    26
  - Category/File Structure
    27
  - Quick Setup
    29
Chapter 3 Operation

31
- Motor Configuration
  31
- Motor Tuning
  31
Operation and Troubleshooting

31

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Allen-Bradley SMC-50 Manuals

Allen-Bradley SMC-50 User Manual (292 pages)

Table of Contents

Preface

Chapter 1 Overview

Product Overview

Chapter 2 Receiving

Installation

Chapter 3 Preliminary Setup

Commissioning Procedure

Chapter 4 Overview

Programming

Chapter 5 Overview

Metering

Chapter 6 Overview

Optional HIM Operation

Chapter 7 Overview

Communications

Diagnostics

Chapter 8 Overview

Troubleshooting

Chapter 10 Preventive Maintenance Protection

Maintenance

Parameter List

Appendix A Starting Duty

Appendix C

Functional Description

Appendix D Arcshield Design

Overview

Appendix E

Appendix F General Plenum Layout for Arcshield Line-Up

Chapter 9 Introduction

Appendix G

Accessories

Appendix H

Appendix I

Index

Allen-Bradley SMC-50 Quick Start Manual (40 pages)

Table of Contents

Preface

Chapter 1 Enclosures

Installation

Chapter 2 Parameter Configuration

Programming

Chapter 3 Operation

Operation and Troubleshooting

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Allen-Bradley Categories