Aerco Innovation 600 Manuals

Aerco Innovation 600 Manuals

Manuals and User Guides for Aerco Innovation 600. We have 3 Aerco Innovation 600 manuals available for free PDF download: User Manual

Aerco Innovation 600 User Manual

Aerco Innovation 600 User Manual (216 pages)

Brand: Aerco | Category: Water Heater | Size: 20 MB

Table of Contents

Table of Contents
3
Foreword

7
Chapter 1. Safety Precautions

13
- Warnings & Cautions
  13
- Emergency Shutdown
  14
- Prolonged Shutdown
  15
Chapter 2. Installation

17
- Introduction
  17
- Receiving the Unit
  17
- Unpacking
  17
- Site Preparation
  18
  - Installation Clearances
    18
  - Setting the Unit
    19
- Water Inlet and Outlet Piping
  20
  - WHM Actuator-Controlled Ball Valve Installation
    20
- Test Hose Bib Connection
  21
- System Recirculation Loop
  22
- Pressure & Temperature Relief Valve Installation
  23
- Condensate Drain & Piping
  24
- Gas Supply Piping
  26
- Ac Electrical Power Wiring
  28
  - Electrical Power Requirements
    28
- Field Control Wiring
  29
  - OUTDOOR AIR in Terminal
    30
  - COMBUSTION AIR Terminals
    30
  - O2 SENSOR Terminals
    30
  - SPARK SIGNAL Terminals
    30
  - ANALOG in Terminals
    31
  - VALVE FEEDBACK Terminals
    31
  - SHIELD Terminals
    31
  - ANALOG out Terminals
    31
  - RS485 Comm Terminals
    32
  - RS232 Comm Terminals
    32
  - VFD/BLOWER Terminals
    32
  - Interlock Terminals
    32
  - FAULT RELAY Terminals
    33
  - AUX RELAY Terminals
    33
- Flue Gas Vent Installation
  33
- Combustion Air
  34
  - Combustion from Outside the Building
    34
  - Combustion Air from Inside the Building
    34
- Ducted Combustion
  35
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  44
- Configuration Menu
  44
- Tuning Menu
  46
- Calibration Menu
  47
- Start Sequence
  49
- Start/Stop Levels
  52
Chapter 4. Initial Start-Up

53
Chapter 5. Safety Device Testing

67
- Introduction
  67
- Low Gas Pressure Fault Test
  67
- High Gas Pressure Fault Test
  68
- Low Water Level Fault Test
  69
- Water Temperature Fault Test
  69
- Interlock Tests
  70
  - Remote Interlock
    70
  - Delayed Interlock
    71
- FLAME FAULT Tests
  71
- Air Flow Fault Tests
  72
- Ssov Proof of Closure Switch
  74
- Purge Switch Open During Purge
  75
- Ignition Switch Open During Ignition
  75
- Safety Pressure Relief Valve Test
  76
Chapter 6. Maintenance

77
Chapter 7. Troubleshooting Guide

97
- Introduction
  97
- Additional Faults Without Specific Fault Messages
  109
Chapter 8. Water Heater Management

113
- General Description
  113
- Whm Principles of Operation
  114
- New Aerco Whm Features
  114
  - Valve Feedback
    114
  - Valve Supervisor
    114
  - Valve Control
    114
  - Modbus Header Sensor
    115
  - Automatic Temperature Sensor Calibration
    115
  - Manual Mode Password Required
    115
  - Quick Re-Flash Feature
    115
  - WHM Auto Mstr
    116
  - Run Hours and Run Cycles
    116
  - High Temperature Governor
    116
- Whm Status Displays
  116
- Water Heater Management Alternating Status Displays
  117
- Whm Menu
  117
- Whm Menu Item Descriptions
  119
- Whm Hardware Installation & Set-Up Instructions
  123
  - Installation Notes
    123
  - Hardware Installation
    123
  - WHM Modbus Network Wiring
    124
  - Control and Power Wiring
    126
- Whm Programming & Start-Up
  127
- Troubleshooting
  129
- Sequencing Valve Description & Operation
  129
  - Sequencing Valve Description
    129
  - Sequencing Valve Operating Characteristics
    132
Appendix A - Innovation Menu Item Descriptions

133
Appendix B - Startup, Status and Fault Messages

143
Appendix C - Temperature Sensor Resistance/Voltage Chart

147
Appendix D - Dimensional Drawings

149
Appendix E - Parts List Drawings

151
- 1 123542 Flange 2" 125# 2"Npt
  162
- 2 92103 Valve: Ssov 1/2" Npt 27  1 94061-3.50
  163
- 1 69005 Actuator: Ssov W/ Regulator
  163
- 1 69038 Actuator: Ssov W/O P.o.C. Switch
  163
- Elbow: 90° 3/4" Npt
  163
- 2 93035 Elbow: Street 1/4" Npt
  163
- 124151 1/4" Npt Sch. 40 X 1-1/2" (3.81Cm) Lg Nipple
  163
- Nipple: 3/4" Npt
  163
- 1/4" Npt Mxf Brass Ball Valve (Open)
  168
- Sheet 1 of
  168
Appendix F - Piping Drawings

173
Appendix G - C-More Control Panel Views

187
Appendix H - C-More Wiring Diagrams

189
Appendix I - Recommended Spares

205
Appendix J - Korean Combustion Calibration

207
- J1 - Natural Gas Combustion Calibration
  207
- J2 - Propane Combustion Calibration
  210
- J3 - Reassembly
  212
Appendix K - Warranty

213
- Phone: 800-526-0288 GF
  215

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Aerco Innovation 600 User Manual

Aerco Innovation 600 User Manual (208 pages)

Brand: Aerco | Category: Water Heater | Size: 14 MB

Table of Contents

Table of Contents
3
Foreword

7
Chapter 1. Safety Precautions

13
- Warnings & Cautions
  13
- Emergency Shutdown
  14
- Prolonged Shutdown
  15
Chapter 2. Installation

17
- Introduction
  17
- Receiving the Unit
  17
- Unpacking
  17
- Site Preparation
  18
  - Installation Clearances
    18
  - Setting the Unit
    19
- Water Inlet and Outlet Piping
  20
  - WHM Actuator-Controlled Ball Valve Installation
    20
- Test Hose Bib Connection
  21
- System Recirculation Loop
  22
- Pressure & Temperature Relief Valve Installation
  24
- Condensate Drain & Piping
  24
- Gas Supply Piping
  26
- Ac Electrical Power Wiring
  28
  - Electrical Power Requirements
    28
- Field Control Wiring
  29
  - OUTDOOR AIR in Terminal
    31
  - COMBUSTION AIR Terminals
    31
  - O2 SENSOR Terminals
    31
  - SPARK SIGNAL Terminals
    31
  - ANALOG in Terminals
    31
  - VALVE FEEDBACK Terminals
    32
  - SHIELD Terminals
    32
  - ANALOG out Terminals
    32
  - RS485 Comm Terminals
    33
  - RS232 Comm Terminals
    33
  - VFD/BLOWER Terminals
    33
  - Interlock Terminals
    33
  - FAULT RELAY Terminals
    34
  - AUX RELAY Terminals
    34
- Flue Gas Vent Installation
  34
- Combustion Air
  35
  - Combustion from Outside the Building
    35
  - Combustion Air from Inside the Building
    35
- Ducted Combustion
  35
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  43
- Configuration Menu
  44
- Water Heater Management (Whm) Menu
  46
- Tuning Menu
  47
- Start Sequence
  49
- Start/Stop Levels
  52
Chapter 4. Initial Start-Up

53
Chapter 5. Safety Device Testing

65
- Introduction
  65
- Low Gas Pressure Fault Test
  65
- High Gas Pressure Fault Test
  66
- Low Water Level Fault Test
  67
- Water Temperature Fault Test
  67
- Interlock Tests
  68
  - Remote Interlock
    68
  - Delayed Interlock
    69
- FLAME FAULT Tests
  69
- Air Flow Fault Tests
  70
- Ssov Proof of Closure Switch
  72
- Purge Switch Open During Purge
  73
- Ignition Switch Open During Ignition
  73
- Safety Pressure Relief Valve Test
  74
Chapter 6. Maintenance

75
- Maintenance Schedule
  75
- Igniter
  76
- Flame Detector
  78
- Combustion Calibration
  78
- Safety Device Testing
  78
- Fireside Inspection
  78
- Waterside Inspection
  83
- Heat Exchanger Cleaning
  84
- Condensate Drain Trap
  87
- Air Filter Replacement
  88
- Shutting the Water Heater down for an Extended Period of Time
  89
- Placing the Heater Back in Service after a Prolonged Shutdown
  90
Chapter 7. Troubleshooting Guide

91
- Introduction
  91
- Additional Faults Without Specific Fault Messages
  103
Chapter 8. Rs232 Communication

107
- Introduction
  107
- Rs232 Communication Setup
  109
- Menu Processing Utilizing Rs232 Communication
  109
- Data Logging
  110
  - Fault Log
    110
  - Operation Time Log
    111
  - Sensor Log
    111
Chapter 9. Water Heater Management

113
- Introduction
  113
- General Description
  113
- WHM Principles of Operation
  114
- New Aerco Whm Features
  114
  - Valve Feedback
    114
  - Valve Supervisor
    114
  - Valve Control
    114
  - Modbus Header Sensor and Outdoor Sensor
    115
  - Automatic Temperature Sensor Calibration
    115
  - Manual Mode Password Required
    115
  - Quick Re-Flash Feature - as of 3.08.05
    115
  - WHM Auto Mstr
    116
  - Run Hours and Run Cycles
    116
  - High Temperature Governor
    116
- Whm Menu
  118
- WHM Hardware INSTALLATION & SET-UP INSTRUCTIONS
  119
  - Hardware Installation
    119
  - WHM Modbus Network Wiring
    120
  - Control and Power Wiring
    121
- Whm Menu Settings
  122
  - WHM Mode
    123
  - Comm Address (Located in Setup Menu)
    123
  - WHM Setpoint
    123
  - WHM Nxt on VP
    123
  - WHM Nxt off VP
    123
  - Lead/Lag Hours
    123
  - Setback Setpoint
    123
  - Setback Start & Setback End
    123
  - WHM Auto Mstr
    124
  - WHM Auto Timer
    124
- Whm Programming & Start-Up
  124
- Troubleshooting
  126
- Sequencing Valve Description & Operation
  127
  - Sequencing Valve Description
    127
  - Sequencing Valve Operating Characteristics
    129
Appendix A - Innovation Menu Item Descriptions

131
Appendix B - Startup, Status and Fault Messages

139
Appendix C - Temperature Sensor Resistance/Voltage Chart

143
Appendix D - Innovation Default Settings

145
Appendix E - Dimensional Drawings

147
Appendix F - Parts List Drawings

149
Appendix G - Piping Drawings

165
Appendix H - C-More Control Panel Views

189
Appendix I - C-More Wiring Diagrams

191
Appendix J - Recommended Spares

199
Appendix K - Combustion Calibration (Korea Only)

201
Appendix L - Warranty

205

Aerco Innovation 600 User Manual

Aerco Innovation 600 User Manual (194 pages)

Natural Gas and Propane Gas Modulating, Condensing Water heaters

Brand: Aerco | Category: Water Heater | Size: 12 MB

Table of Contents

Table of Contents
2
Foreword

7
Chapter 1. Safety Precautions

11
- Warnings & Cautions
  11
- Emergency Shutdown
  12
- Prolonged Shutdown
  12
Chapter 2. Installation

15
- Introduction
  15
- Receiving the Unit
  15
- Unpacking
  15
- Site Preparation
  16
  - Installation Clearances
    16
  - Setting the Unit
    17
- Water Inlet and Outlet Piping
  18
  - WHM Actuator-Controlled Ball Valve Installation
    19
- Test Hose Bib Connection
  20
- Internal Recirculation Loop
  21
- Pressure & Temperature Relief Valve Installation
  22
- Condensate Drain & Piping
  22
- Gas Supply Piping
  24
- Ac Electrical Power Wiring
  27
  - Electrical Power Requirements
    28
- Field Control Wiring
  29
  - OUTDOOR AIR in Terminal
    30
  - COMBUSTION AIR Terminals
    30
  - O2 SENSOR Terminals
    30
  - SPARK SIGNAL Terminals
    30
  - ANALOG in Terminals
    30
  - VALVE FEEDBACK Terminals
    31
  - SHIELD Terminals
    31
  - ANALOG out Terminals
    31
  - RS485 Comm Terminals
    32
  - RS232 Comm Terminals
    32
  - VFD/BLOWER Terminals
    32
  - Interlock Terminals
    32
  - FAULT RELAY Terminals
    32
  - AUX RELAY Terminals
    33
- Flue Gas Vent Installation
  33
- Combustion Air
  34
  - Combustion from Outside the Building
    34
  - Combustion Air from Inside the Building
    34
- Ducted Combustion
  35
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  44
- Configuration Menu
  44
- Tuning Menu
  47
- Calibration Menu
  48
- Start Sequence
  50
- Start/Stop Levels
  53
Chapter 4. Initial Start-Up

55
Chapter 5. Safety Device Testing

69
- Introduction
  69
- Low Gas Pressure Fault Test
  69
- High Gas Pressure Fault Test
  70
- Low Water Level Fault Test
  71
- Water Temperature Fault Test
  71
- Interlock Tests
  72
  - Remote Interlock
    72
  - Delayed Interlock
    73
- FLAME FAULT Tests
  73
- Air Flow Fault Tests
  74
- Ssov Proof of Closure Switch
  76
- Purge Switch Open During Purge
  77
- Ignition Switch Open During Ignition
  77
- Safety Pressure Relief Valve Test
  78
Chapter 6. Maintenance

79
Chapter 7. Troubleshooting Guide

101
- Introduction
  101
- Additional Faults Without Specific Fault Messages
  113
Chapter 8. Water Heater Management

117
- General Description
  117
- Whm Principles of Operation
  118
- New Aerco Whm Features
  118
  - Valve Feedback
    118
  - Valve Supervisor
    118
  - Valve Control
    118
  - Modbus Header Sensor
    119
  - Automatic Temperature Sensor Calibration
    119
  - Manual Mode Password Required
    119
  - WHM Auto Mstr
    119
  - Run Hours and Run Cycles
    119
  - High Temperature Governor
    120
- Whm Status Displays
  120
- Water Heater Management Alternating Status Displays
  121
- Whm Menu
  122
- Whm Menu Item Descriptions
  124
- Whm Hardware Installation & Set-Up Instructions
  128
  - Installation Notes
    128
  - Hardware Installation
    129
  - WHM Modbus Network Wiring
    130
  - Control and Power Wiring
    131
- Whm Programming & Start-Up
  132
- Troubleshooting
  134
- Sequencing Valve Description & Operation
  135
  - Sequencing Valve Description
    135
  - Sequencing Valve Operating Characteristics
    137
APPENDIX A - Innovation Menu Item Descriptions

139
APPENDIX B - Startup, Status and Fault Messages

149
APPENDIX C - Temperature Sensor Resistance/Voltage Chart

153
APPENDIX D - Dimensional Drawings

155
APPENDIX E - Parts List Drawings

157
APPENDIX F - Piping Drawings

169
APPENDIX G - C-More Control Panel Views

179
APPENDIX H - C-More Wiring Diagrams

181
APPENDIX I - Recommended Spares

189
APPENDIX J - Warranty

191

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