Aerco INNOVATION INN600 Manuals

Aerco INNOVATION INN600 Manuals

Manuals and User Guides for Aerco INNOVATION INN600. We have 3 Aerco INNOVATION INN600 manuals available for free PDF download: User Manual

Aerco INNOVATION INN600 User Manual

Aerco INNOVATION INN600 User Manual (206 pages)

Natural Gas or Propane Modulating, Condensing Water Heater

Brand: Aerco | Category: Water Heater | Size: 12 MB

Table of Contents

Table of Contents
3
Foreword

7
Chapter 1. Safety Precautions

13
- Warnings & Cautions
  13
- Emergency Shutdown
  14
- Prolonged Shutdown
  15
Chapter 2. Installation

17
- Introduction
  17
- Receiving the Unit
  17
- Unpacking
  17
- Site Preparation
  18
  - Installation Clearances
    18
  - Setting the Unit
    19
- Water Inlet and Outlet Piping
  20
  - WHM Actuator-Controlled Ball Valve Installation
    20
- Test Hose Bib Connection
  21
- System Recirculation Loop
  22
- Pressure & Temperature Relief Valve Installation
  23
- Condensate Drain & Piping
  24
- Gas Supply Piping
  26
- Ac Electrical Power Wiring
  28
  - Electrical Power Requirements
    28
- Field Control Wiring
  29
  - OUTDOOR AIR in Terminal
    30
  - COMBUSTION AIR Terminals
    30
  - O2 SENSOR Terminals
    30
  - SPARK SIGNAL Terminals
    30
  - ANALOG in Terminals
    31
  - VALVE FEEDBACK Terminals
    31
  - SHIELD Terminals
    31
  - ANALOG out Terminals
    31
  - RS485 Comm Terminals
    32
  - RS232 Comm Terminals
    32
  - VFD/BLOWER Terminals
    32
  - Interlock Terminals
    32
  - FAULT RELAY Terminals
    33
  - AUX RELAY Terminals
    33
- Flue Gas Vent Installation
  33
- Combustion Air
  34
  - Combustion from Outside the Building
    34
  - Combustion Air from Inside the Building
    34
- Ducted Combustion
  35
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  44
- Configuration Menu
  44
- Tuning Menu
  46
- Calibration Menu
  47
- Start Sequence
  49
- Start/Stop Levels
  52
Chapter 4. Initial Start-Up

53
Chapter 5. Safety Device Testing

67
- Introduction
  67
- Low Gas Pressure Fault Test
  67
- High Gas Pressure Fault Test
  68
- Low Water Level Fault Test
  69
- Water Temperature Fault Test
  69
- Interlock Tests
  70
  - Remote Interlock
    70
  - Delayed Interlock
    71
- FLAME FAULT Tests
  71
- Air Flow Fault Tests
  72
- Ssov Proof of Closure Switch
  74
- Purge Switch Open During Purge
  75
- Ignition Switch Open During Ignition
  75
- Safety Pressure Relief Valve Test
  76
Chapter 6. Maintenance

77
Chapter 7. Troubleshooting Guide

97
- Introduction
  97
- Additional Faults Without Specific Fault Messages
  109
Chapter 8. Water Heater Management

113
- General Description
  113
- Whm Principles of Operation
  114
- New Aerco Whm Features
  114
  - Valve Feedback
    114
  - Valve Supervisor
    114
  - Valve Control
    114
  - Modbus Header Sensor
    115
  - Automatic Temperature Sensor Calibration
    115
  - Manual Mode Password Required
    115
  - Quick Re-Flash Feature
    115
  - WHM Auto Mstr
    116
  - Run Hours and Run Cycles
    116
  - High Temperature Governor
    116
- Whm Status Displays
  116
- Bst Alternating Status Displays
  117
- Whm Menu
  117
- Whm Menu Item Descriptions
  119
- Whm Hardware Installation & Set-Up Instructions
  123
  - Hardware Installation
    123
  - WHM Modbus Network Wiring
    124
  - Control and Power Wiring
    125
- Whm Programming & Start-Up
  127
- Troubleshooting
  129
- Sequencing Valve Description & Operation
  129
  - Sequencing Valve Description
    129
  - Sequencing Valve Operating Characteristics
    132
Appendix A - Innovation Menu Item Descriptions

133
Appendix B - Startup, Status and Fault Messages

143
Appendix C - Temperature Sensor Resistance/Voltage Chart

147
Appendix D - Dimensional Drawings

149
Appendix E - Parts List Drawings

151
Appendix F - Piping Drawings

173
Appendix G - C-More Control Panel Views

187
Appendix H - C-More Wiring Diagrams

189
Appendix I - Recommended Spares

197
Appendix J - Combustion Calibration (Korea Only)

199
Appendix K - Warranty

203

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Aerco INNOVATION INN600 User Manual

Aerco INNOVATION INN600 User Manual (190 pages)

Brand: Aerco | Category: Water Heater | Size: 18 MB

Table of Contents

Table of Contents

3
Foreword

7
Chapter 1 Safety Precautions

11
- Warnings & Cautions
  11
- Emergency Shutdown
  12
- Prolonged Shutdown
  12
Chapter 2 Installation

15
- Introduction
  15
- Receiving the Unit
  15
- Unpacking
  15
- Site Preparation
  15
  - Installation Clearances
    16
  - Setting the Unit
    17
- Water Inlet and Outlet Piping
  17
  - WHM Actuator-Controlled Ball Valve Installation
    18
- Test Hose Bib Connection
  19
- System Recirculation Loop
  20
- Pressure & Temperature Relief Valve Installation
  22
- Condensate Drain & Piping
  22
- Gas Supply Piping
  24
- Ac Electrical Power Wiring
  25
  - Electrical Power Requirements
    26
- Field Control Wiring
  27
  - Outdoor Sensor in
    28
  - Air Temp Sensor
    28
  - O2 Sensor Terminals
    28
  - Flow +/Flow
    28
  - Analog in
    28
  - Pwm) in
    29
  - Shield
    29
  - Ma out
    29
  - RS485 Comm
    29
  - RS232 Comm (Txd/Rxd)
    29
  - Vfd/Blower
    29
  - Interlocks
    29
  - Fault Relay
    30
  - Auxiliary (Aux) Relay Contacts
    30
- Flue Gas Vent Installation
  30
- Combustion Air
  31
  - Combustion from Outside the Building
    31
  - Combustion Air from Inside the Building
    31
- Sealed Combustion
  31
Chapter 3 Operation

33
- Introduction
  33
- Control Panel Description
  33
- Control Panel Menus
  37
  - Menu Processing Procedure
    37
- Operating Menu
  40
- Setup Menu
  40
- Configuration Menu
  41
- Water Heater Management (Whm) Menu
  43
- Tuning Menu
  43
- Start Sequence
  44
- Start/Stop Levels
  46
Chapter 4 Initial Start-Up

49
Chapter 5 Safety Device Testing

59
- Testing of Safety Devices
  59
- Low Gas Pressure Fault Test
  59
- High Gas Pressure Fault Test
  60
- Low Water Level Fault Test
  61
- Water Temperature Fault Test
  61
- Interlock Tests
  62
  - Remote Interlock
    62
  - Delayed Interlock
    63
- Omm-0078_0G
  63
- Flame Fault Tests
  63
- Air Flow Fault Tests
  64
- Ssov Proof of Closure Switch
  66
- Purge Switch Open During Purge
  67
- Ignition Switch Open During Ignition
  67
- Safety Pressure Relief Valve Test
  68
Chapter 6 Maintenance

69
- Maintenance Schedule
  69
- Igniter-Injector
  70
  - Igniter-Injector Part No. 58023
    70
  - Igniter Part No. 66023
    72
- Flame Detector
  74
- Combustion Calibration
  74
- Safety Device Testing
  74
- Fireside Inspection
  74
- Waterside Inspection
  79
- Heat Exchanger Cleaning
  81
- Condensate Drain Trap
  83
- Air Filter Replacement
  84
- Shutting the Water Heater down for an Extended Period of Time
  85
- Placing the Heater Back in Service after a Prolonged Shutdown
  86
Chapter 7 Troubleshooting Guide

87
- Introduction
  87
- Additional Faults Without Specific Fault Messages
  99
Chapter 8 Rs232 Communication

103
- Introduction
  103
- Rs232 Communication Setup
  103
- Menu Processing Utilizing Rs232 Communication
  103
- Data Logging
  104
  - Fault Log
    104
  - Operation Time Log
    105
  - Sensor Log
    105
Chapter 9 Water Heater Management

107
- Introduction
  107
- General Description
  107
- Whm Principles of Operation
  108
- Whm Menu
  108
- Whm Hardware Installation & Set-Up Instructions
  109
  - Hardware Installation
    109
  - WHM Modbus Network Wiring
    110
  - Control and Power Wiring
    110
- Whm Menu Settings
  112
  - WHM Mode
    112
  - Comm Address (Located in Setup Menu)
    112
  - WHM Setpoint
    112
  - WHM Nxt on VP
    112
  - WHM Nxt off VP
    112
  - Lead/Lag Hours
    112
  - Setback Setpoint
    112
  - Setback Start & Setback End
    112
  - WHM Auto Mstr
    113
  - WHM Auto Timer
    113
- Whm Programming & Start-Up
  113
- Troubleshooting
  115
- Sequencing Valve Description & Operation
  116
  - Sequencing Valve Description
    116
  - Sequencing Valve Operating Characteristics
    118
Appendix A: Innovation Menu Item Descriptions

119
Appendix B: Startup, Status and Fault Messages

125
Appendix C: Temperature Sensor Resistance/Voltage Chart

129
Temperature Sensor Resistance/Voltage Chart

129
Appendix D: Innovation Default Settings

131
Appendix E: Parts List Drawings

133
Appendix F: Piping Drawings

147
Appendix G: C-More Control Panel Views

169
Appendix H: C-More Wiring Diagrams

171
Appendix I: Recommended Spares

179
Appendix J: Combustion Calibration (Korea Only)

181
Appendix K: Warranty

185

Aerco INNOVATION INN600 User Manual

Aerco INNOVATION INN600 User Manual (200 pages)

gas-fired

Brand: Aerco | Category: Water Heater | Size: 6 MB

Table of Contents

Table of Contents
3
Foreword
7
Chapter 1. Safety Precautions

9
- Warnings & Cautions
  9
- Emergency Shutdown
  10
- Prolonged Shutdown
  10
Chapter 2. Installation

13
- Introduction
  13
- Receiving the Unit
  13
- Unpacking
  13
- Site Preparation
  13
  - Installation Clearances
    14
  - Setting the Unit
    15
- Water Inlet and Outlet Piping
  15
- Test Hose Bib Connection
  16
- Pressure & Temperature Relief Valve Installation
  17
- System Recirculation Loop
  17
- Condensate Drain & Piping
  17
- Gas Supply Piping
  19
- Ac Electrical Power Wiring
  21
  - Electrical Power Requirements
    21
- Field Control Wiring
  22
  - Outdoor Air Sensor
    23
  - Aux Sensor in
    23
  - Analog in
    23
  - Pwm) in
    24
  - Shield
    24
  - Ma out
    24
  - Exhaust Sensor in
    24
  - Interlocks
    24
  - Fault Relay
    25
  - Auxiliary Relay Contacts
    25
- Flue Gas Vent Installation
  25
- Combustion Air
  25
  - Combustion from Outside the Building
    26
  - Combustion Air from Inside the Building
    26
- Sealed Combustion
  26
Chapter 3. Operation

27
- Introduction
  27
- Control Panel Description
  27
- Control Panel Menus
  31
  - Menu Processing Procedure
    31
- Operating Menu
  32
- Setup Menu
  33
- Configuration Menu
  34
- Tuning Menu
  35
- Start Sequence
  36
- Start/Stop Levels
  38
Chapter 4. Initial Start-Up

41
Chapter 5. Safety Device Testing

49
- Testing of Safety Devices
  49
- Low Gas Pressure Fault Test
  49
- High Gas Pressure Test
  50
- Low Water Level Fault Test
  50
- Water Temperature Fault Test
  51
- Interlock Tests
  52
  - Remote Interlock
    52
  - Delayed Interlock
    53
- Flame Fault Tests
  53
- Air Flow Fault Tests
  54
- Ssov Proof of Closure Switch
  56
- Purge Switch Open During Purge
  56
- Ignition Switch Open During Ignition
  57
- Safety Pressure Relief Valve Test
  58
Chapter 6. Maintenance

59
- Maintenance Schedule
  59
- Igniter-Injector
  60
- Flame Detector
  61
- Combustion Calibration
  62
- Safety Device Testing
  62
- Fireside Inspection
  62
- Waterside Inspection
  65
- Heat Exchanger Cleaning
  67
- Condensate Drain Trap
  69
- Air Filter Replacement
  70
- Shutting the Water Heater down for an Extended Period of Time
  71
- Placing the Heater Back in Service after a Prolonged Shutdown
  71
Chapter 7. Troubleshooting Guide

73
- Introduction
  73
- Additional Faults Without Specific Fault Messages
  84
Chapter 8. Rs232 Communication

87
- Introduction
  87
- Rs232 Communication Setup
  87
- Menu Processing Utilizing Rs232 Communication
  87
- Data Logging
  88
  - Fault Log
    88
  - Operation Time Log
    89
  - Sensor Log
    89
Appendix A: Water Heater Menu Item Descriptions

91
Appendix B: Startup, Status and Fault Messages

95
Appendix C 99Temperature Sensor Resistance/Voltage Chart

99
Appendix D: Water Heater Default Settings

101
Appendix E: Parts List Drawings

103
Appendix F: Piping Drawings

113
Appendix G: C-More Control Panel Views

127
Appendix H: C-More Wiring Diagrams

129
Appendix I: Recommended Spares

137
Appendix J: Gf-5030: Gas Components & Supply Design Guide

139
- Gas Pressure Requirements
  143
- Gas Piping
  145
Appendix K: Gf-5050: Venting & Combustion Air Guide

151
- Combustion Air System
  158
- Vent System
  165
Appendix L: Gf-5060: Electrical Power Guide

175
Appendix M: Gf-5080: Commercial Laundry Sizing Guide

183
Appendix N: Limited Warranty

195
- AERCO International, Inc. · 100 Oritani Dr. · Blauvelt, NY 10913 · Ph: 800-526-0288
  200

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