ADB Safegate CRE Manuals

Manuals and User Guides for ADB Safegate CRE. We have 2 ADB Safegate CRE manuals available for free PDF download: User Manual, Installation Manual

ADB Safegate CRE User Manual (162 pages)

Constant Current Regulator

Brand: ADB Safegate | Category: Controller | Size: 9 MB

Table of Contents
5
Description
23
Intended Use
23
Figure 1: Series Circuit System Overview
23
Working Principle
24
Layout of the Equipment Cabinet
26
Outside - Small Cabinet: 2.5 to 15 Kva
26
Inside - Small Cabinet: 2.5 to 15 Kva
27
Figure 2: the 5 Kva Cabinet
27
Outside - Big Cabinet 20 to 30 Kva
28
Inside - Big Cabinet 20 to 30 Kva
29
Components
29
Figure 3: the 20 Kva Cabinet
29
Line Input
30
Figure 4: Input Terminal, All Cabinets
30
Figure 5: Line Filter, All Cabinets
30
Figure 6: Manual Switch, All Cabinets
30
Figure 7: Main Fuses, Small Cabinet
31
Figure 8: Main Fuses, Big Cabinet
31
Figure 9: Main Contactor, Small Cabinet
31
Figure 10: Main Contactor, Big Cabinet
31
Figure 11: Precharge Contactor, Small Cabinet
32
Figure 12: Precharge Contactor, Big Cabinet
32
Figure 13: Precharge PCB (EPS456), All Cabinets
32
Figure 14: Sensing Transformer, All Cabinets
32
Figure 15: Power Supply Transformer, All Cabinets
33
IGBT Power Bridge
34
Figure 16: Diode Bridge + Sensing PCB (EPS540 / EPS541), Small Cabinet
34
Figure 17: Sensing PCB (EPS497), Big Cabinet
34
Figure 18: Diode Bridge, Big Cabinet
35
Figure 19: IGBT, All Cabinets
35
Figure 20: IGBT PCB (EPS477 /EPS496 /EPS 478), All Cabinets
35
Capacitor Bank
36
Hall Sensor, Big Cabinet
36
Figure 21: Capacitor Bank, Small Cabinet
36
Figure 22: Capacitor Bank, Big Cabinet
36
Figure 23: Hall Sensor, Big Cabinet
36
Output Filter
37
Main Transformer, All Cabinets
37
Figure 24: Output Filter, Small Cabinet
37
Figure 25: Output Filter, Big Cabinet
37
Output Measure PCB (EPS422), All Cabinets
38
Power Output
38
CPU PCB (EPS479), All Cabinets
38
Remote Control PCB (EPS495 or EP00047), All Cabinets
39
Power Supply PCB (EPS480), All Cabinets
40
Lamp Fault Detection (LFD)
40
Earth Fault Detection (EFD)
40
Ventilation
40
Options
41
Remote Control
41
Ethernet PCB (EPS542), All Cabinets
41
Series Connector Box (SCB), All Cabinets
42
Series Cutout (SCO), All Cabinets
42
Rolling Castors
42
Hmi
42
Nameplate
43
Description of the HMI
45
Display Overview: Main Screen
45
Figure 26: HMI Overview
45
Table 1: Display Description: Main Screen
45
Description of General Functions
46
Table 2: General Function Buttons
46
Main Menu
47
Options Menu
47
Alarms Menu
47
Table 3: Display Description: Menu Screen
47
Table 4: Buttons
47
Table 5: Buttons
47
Maintenance Menu
48
Mode Menu
48
How to Enter an Alphanumeric String
48
Table 6: General Function Buttons
48
Table 7: General Function Buttons
48
Alarm Texts and Messages on the HMI
49
Description of the Configuration Software Tool
53
Description of Screens and Menus
53
Figure 27: General
53
CCR Status Screen
54
CCR Status
55
EFD Errors
55
LFD Errors
55
Regulation Errors
56
CCR Errors
56
Mains Voltage Errors
57
Output
57
Output/Mains Screen
58
Output Currents
58
Off if Overload
59
Overcurrent
59
Step Parameters
59
Mains
59
Test Screen
60
Brightness
60
Ctrl Hardware Iprim
60
Test JBUS
60
Configuration Screen
61
Ccr ID
61
Change Slave Number
61
Sn/Yearcode
62
Maintenance Password
62
EFD/LFD Screen
62
EFD Enable
63
EFD Levels
63
LFD Inh
63
LFD Levels
63
VA Drop + Delay
63
Diag/Dsp/Bus Screen
64
Slave Errors
64
Rem Reset
65
Dsp Parameters
65
Imp Test
65
Hours_Meter
66
Rem_Reset_Circuit_Selector
66
Speed
66
Copy Parameters Screen
66
Log Screen
67
Test Jbus Screen
67
Install and Operate the Configuration Software Tool
69
Install the Configuration Tool Software
69
Start the Configuration Software Tool
69
Monitor the Data of an Equipment
72
Stop the Configuration Software Tool
72
Commissioning
73
First Start-Up
73
Procedure
73
Measure Input Voltage
73
Measure Output Current in Short-Circuit
74
Put SCB in Short-Circuit
74
Put SCO in Short Circuit
75
Measure the Output Current in Short Circuit
76
Measure Resistance and the Insulation Resistance of Series Circuit
76
Prepare with SCB
77
Prepare with SCO
77
Measure Resistance of Series Circuit
78
Measure Insulation Resistance of Series Circuit
78
Calculate Minimum Insulation Resistance of Series Circuit
78
Calculate Resistance of Series Circuit
78
Table 8: Theoretical Insulation Resistance for the Series Circuit
78
Complete the Measurement
79
Measure the Output Current to the Series Circuit
79
Calibrate Lamp Fault Detection (LFD)
80
Remote Control Configuration: Multiwire (Option)
81
Remote Control Configuration: J-Bus (Option)
82
Remote Control Configuration: Ethernet (Option)
82
Operation
83
Switch on the Equipment
83
Switch off the Equipment
84
Switch off the Power Supply
84
Switch between Local and Remote Mode
84
Select Brightness Step
85
Adjust Number of Used Brightness Steps
85
Alarms
85
Use Series Cutout (SCO)
86
Operation Mode
86
Adjust Operation Mode
87
Operation Mode
88
Troubleshooting
89
Preliminary Checks
89
Troubleshooting Guide
89
Fault: Equipment Does Not Turn on
90
Table 9: Equipment Does Not Turn on
90
Fault: Equipment Does Not Go to the on State
91
Table 10: Equipment Does Not Turn on
91
Fault: Equipment Turns on but Suddenly De-Energizes
92
Fault: Equipment Does Not Produce Requested Output Current
92
Table 11: Equipment Turns on but Suddenly De-Energizes
92
Table 12: Equipment Does Not Produce the Requested Output Current
92
Checks and Measurements
93
Measure Input Voltage
93
Measure Output Current
93
Check Fuse Breaker and Voltage of Switch Board
93
Calculate Minimum Insulation Resistance of Series Circuit
93
Calculate Resistance of Series Circuit
93
Measure Cable Capacitance
93
Maintenance
95
Preventive Maintenance Schedule
95
Part Replacement
95
Table 13: Preventive Maintenance Schedule
95
Required Tools
96
CPU PCB (EPS479) Replacement
97
Diode Bridge and Sensing PCB (EPS540 / EPS 541) Replacement, Small Cabinet
98
Diode Bridge and Sensing PCB (EPS 497) Replacement, Big Cabinet
100
Display and Keyboard Replacement
101
Fuses on the Power Supply PCB (EPS480) Replacement
101
IGBT PCB (EPS477 / EPS 478) Replacement, Small Cabinet
102
IGBT PCB (EPS496) Replacement, Big Cabinet
103
IGBT Replacement, Small Cabinet
104
IGBT Replacement, Big Cabinet
106
Lightning Arrestors Replacement, Equipment with SCO or SCB
106
Line Filter Replacement
107
Main Contactor Replacement
108
Main Fuses Replacement
109
Manual Switch Replacement
109
Output Filter Replacement, Small Cabinet
111
Output Filter Replacement, Big Cabinet
113
Output Measure PCB (EPS442) Replacement
114
Power Supply PCB (EPS480) Replacement
115
Precharge Contactor Replacement
115
Precharge PCB (EPS546) Replacement, Small Cabinet
117
Precharge PCB (EPS456) Replacement, Big Cabinet
117
Remote Control PCB (EPS495 or EP00051) Replacement
118
Series Connection Box (SCB) Replacement (Option)
119
Series Cutout (SCO) Replacement (Option)
120
Remove Panels
123
Remove the Display / Keyboard Panel of the Small Cabinet
124
Remove the Display / Keyboard Panel of the Big Cabinet
125
Top Panel (Small Cabinet)
126
Generic Panels
127
Firmware Update
127
Install the Software to Upload the Firmware
128
Change the SD Flash File Paths
129
Check Equipment Parameters
129
Update the Firmware
130
Start the Equipment after a Firmware Update
130
PCB Drawings and Settings
133
Cpu Pcb (Eps479)
133
Leds
133
Figure 28: Printed Circuit Board (PCB)
133
Table 14: CPU PCB LED Functions
133
Power Supply PCB (EPS480)
134
Leds
134
Fuses
134
Figure 29: Printed Circuit Board (PCB)
134
Table 15: Power Supply PCB LED Functions
134
Table 16: Power Supply PCB Fuses
134
Remote Control PCB
135
Eps495 (1597.00.300)
135
Figure 30: Printed Circuit Board (PCB)
135
Table 17: Remote Control PCB LED Functions
135
Table 18: Remote Control PCB Jumper Settings
135
EP00047 and EP00051
137
Figure 31: Printed Circuit Board (PCB)
137
Multiwire/J-Bus Connection Scheme
138
Table 19: Factory Set Terminal Assignments for Remote Control Connections with Multiwire and Single J-Bus
138
Table 20: Factory Set Terminal Assignments for Remote Control Connections with Multiwire Dual J-Bus (Cable Set 4072.30.182)
139
Igbt Pcb (Eps477 / Eps 496)
141
Figure 32: Multiwire and J-Bus Connection
141
Figure 33: Printed Circuit Board (PCB) EPS477 For2S Semix
141
Leds EPS477 for 2S Semix
142
Printed Circuit Board (PCB) EPS496 for 3S Semix
142
Leds EPS477 for 1S and 2S Semix
142
Table 21: IGBT PCB LED Functions
142
Table 22: IGBT PCB LED Functions
142
Output Measure PCB (EPS442)
143
Leds
143
Diode Bridge and Sensing PCB (EPS540 / EPS 541 / EPS 497)
143
Figure 34: Printed Circuit Board (PCB)
143
Figure 35: Printed Circuit Board (PCB)
143
Table 23: Phase Bridge PCB LED RUN Light Functions
143
Table 24: Leds - Diode Bridge and Sensing PCB LED Functions
143
Test Parameters
144
Analog Channels
144
Input
144
Output
144
External Input
144
Table 25: Analog Channels
144
Table 26: Test Input Parameters
144
Table 27: Test Output Parameters
144
External Output
145
PIC Analog Channels
145
Table 28: PIC Anaolg Channels Test
145
Technical Data
147
Table 29: Technical Specifications
147
Table 30: Output Specifications
147
Applicable Standards
148
Electromagnetic Compatibility (EMC)
148
Dimensions and Mass
149
Figure 36: the Small Cabinet (A) and the Big Cabinet (B)
149
Table 31: Dimensions
149
Table 32: Mass
149
Protection Devices
150
Used Brightness Steps
150
Table 33: Protection Devices Specifications
150
Table 34: Current Values Produced at each Brightness Step
150
Ambient Conditions
151
Parts List
151
Preventive Spare Parts
151
Table 35: Ambient Conditions
151
Table 36: Preventive Spare Parts - Main Fuse
152
Table 37: Preventive Spare Parts - Main Contactor
152
Table 38: Preventive Spare Parts - Lightning Arrestors
152
Table 39: Preventive Spare Parts - Overvoltage Protection
152
Table 40: Preventive Spare Parts - Capacitors
153
Table 41: Preventive Spare Parts - Safety Switch
153
Table 42: Preventive Spare Parts - Fan
153
Table 43: Preventive Spare Parts - IGBT Bridge
153
Table 44: Preventive Spare Parts - CPU PCB
153
Table 45: Preventive Spare Parts - Output Measure PCB
154
Table 46: Preventive Spare Parts - Power Supply PCB
154
Table 47: Preventive Spare Parts - Remote Control PCB
154
Table 48: Preventive Spare Parts - Diode Bridge and Sensing PCBT
155
Table 49: Preventive Spare Parts - IGBT PCB
155
Table 50: Preventive Spare Parts - Precharge PCB
155
Table 51: Preventive Spare Parts - Ethernet Adapter
155
Corrective Spare Parts
156
Table 52: Preventive Spare Parts - Display and Keyboard
156
Table 53: Corrective Spare Parts - Manual Switch
156
Table 54: Corrective Spare Parts - Main Fuse Housing
156
Table 55: Corrective Spare Parts - Line Filter
157
Table 56: Corrective Spare Parts - Output Filter
157
Table 57: Corrective Spare Parts - Capacitors
157
Table 58: Corrective Spare Parts - Precharge Resistors
157
Table 59: Corrective Spare Parts - Main Transformer
158
Table 60: Corrective Spare Parts - Fan Connector Cable
158
Support
159
ADB SAFEGATE Website
160
Recycling
160
ADB SAFEGATE Recycling
160

ADB Safegate CRE Installation Manual (90 pages)

Constant Current Regulator

Brand: ADB Safegate | Category: Industrial Equipment | Size: 5 MB

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More ADB Safegate Manuals

ADB Safegate CRE Manuals

ADB Safegate CRE User Manual (162 pages)

Table of Contents

ADB Safegate CRE Installation Manual (90 pages)

Table of Contents

1 Safety

2 Description

3 Inspection, Transportation and Storage

4 Pre-Installation

5 Installation

6 Technical Data

Support

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