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Manuals
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Perkins Manuals
Engine
4.154
Workshop manual
Perkins 4.154 Workshop Manual
Diesel engine
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Also See for 4.154
:
Operator's manual
(72 pages)
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
Unified Threads and Engine Number Location
Engine Views
View of Front Left Hand Side of 4.154 Engine
View of Rear Right Hand Side of 4.154 Engine
Exploded View of Cylinder Head Assembly
Exploded View of Crankshaft, Connecting Rod and Piston Assemblies
Exploded View of Timing Case, Drive and Camshaft Assembly
Exploded View of Water Pump Assembly
General Information
Engine Data
Rating Details
Approximate Engine Weights Dry
De-Rating for Altitude
Service Wear Limits
Recommended Torque Tensions
Operating Instructions
Starting the Engine
To Stop the Engine
Cold Starting
Preventive Maintenance
Preservation of Laid-Up Engine
Batteries
Starters and Generators
Fuel Injection Pump
Recommended Oils for Inhibiting the Fuel System
Preparing the Engine for Return to Service
Starters and Dynamos
D.P.A. Distributor Pump
Front Precautions
Fault Finding Chart
Key to Fault Finding Chart
Cylinder Head
Cylinder Head Dimensions
To Remove the Cylinder Head
Valves
Valve Guides
Cylinder Head B4
Valve Springs
Rocker Shaft Assembly
Rocker Levers
Refitment of Cylinder Head
Valve Clearances
Atomisers
Engine Running Check
Pistons and Connecting Rods
Piston and Rod Dimensions
Connecting Rod Alignment
Removal of Piston and Rods
Sump
Big End Bearings
Gudgeon Pins
Pistons and Connecting Rods C4
Cylinder Block and Liners
Cylinder Block and Liner Dimensions
Cylinder Block and Liners D2
To Renew Cylinder Liners
Crankshaft and Main Bearings
Crankshaft and Main Bearing Dimensions
Crankshaft End Float
Removal of Crankshaft
Overhaul of Standard Size Crankshaft
Crankshaft Rear Oil Seal and Housing
Main Bearing Caps
Oil Thrower Flange
Crankshaft Pulley
Crankshaft Regrind Data
Timing Case and Drive
Camshaft and Timing Gear Dimensions
To Remove the Timing Case
To Refit the Timing Case
To Renew the Front Oil Seal
To Remove Idler Gear and Hub
To Refit the Idler Gear and Hub
To Remove the Camshaft Gear
To Refit the Camshaft Gear
To Remove the Fuel Pump Gear
To Refit the Fuel Pump Gear
To Fit New Fuel Pump Gear
To Remove the Fuel Pump Drive Hub
To Refit the Fuel Pump Drive Hub
To Remove the Fuel Pump Adaptor Housing
To Refit the Fuel Pump Adaptor Housing
Crankshaft Gear
To Remove the Camshaft and Tappets
To Refit the Camshaft and Tappets
To Remove the Flywheel
Flywheel Ring Gear
To Refit the Flywheel
Flywheel Run-Out
To Remove the Flywheel Housing
To Refit the Flywheel Housing
Timing
Timing Marks
Timing Pin
To Re-Set to the Original Timing
Checking Valve Timing
Fuel Pump Timing Marks
Checking Fuel Pump Timing
Lubricating System
Lubricating Oil System Data and Pump Dimensions
Removal of Oil Sump
To Refit the Oil Sump
To Remove the Oil Pump
To Dismantle the Oil Pump and Relief Valve
Examination and Re-Assembly of Oil Pump and Relief Valve
To Refit the Oil Pump
Oil Filters
To Renew Spin-On Type Oil Filter Canister
Oil Filter Headcasting
By-Pass Valve
Cooling System Data and Water Pump Dimensions
Fan Belt - to Adjust
To Remove the Water Pump
Disconnect the Water Pump By-Pass Hose
To Refit the Water Pump
To Remove the Thermostat
To Test the Thermostat
To Replace the Thermostat
Fuel System Data
Starting Aid
Fuel Filter - to Remove and Replace the Filter Element
Fuel Lift Pump
Testing the Lift Pump Fitted to the Engine
To Remove the Lift Pump
To Dismantle the Lift Pump
To Re-Assemble the Lift Pump
To Refit the Fuel Lift Pump
To Remove the Fuel Pump Mechanically
To Refit the Fuel Injection Pump
Maximum Speed Setting
Fuel System Maintenance
Fuel Pipes
Priming the Fuel System
Air Cleaner
Dry Type Air Cleaners
Air Cleaner Element Renewal
Restriction Indicator
Optional Service Method
Two-Stage Dry Type Air Cleaners with Multiple Filter Elements
Electrical System
Checking or Adjusting the Voltage Setting
Adjustment of Voltage Setting
Check of Alternator Output
Check Warning Light Control
Routine Maintenance
Inspection of Brush Gear
Belt Adjustment
Brush Gear and Commutator Maintenance
Exhauster Description
Exhauster Mounting
Exhauster Lubrication
Servicing the Exhauster Unit
To Reassemble Exhauster
4.154 Marine Engine
General Data
Dimensions
Gearboxes
Cooling System
To Dismantle the Sea Water Pump
To Reassemble the Sea Water Pump
Fresh Water Pump
To Remove the Fresh Water Pump
Fresh Water System
Sea Water Circuit
Heat Exchanger
To Remove the Tube Stack
Water Pump Belt Adjustment
New Belts
To Remove the Engine/Gearbox Oil Cooler
To Clean the Oil Cooler
Lubricating Oils
Glossary of Terms
Approved Service Tools
Valve Seat Cutters
Examples of Service Facilities
Service Publications
Index
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Quick Links
1
Fuel Injection Pump
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Operator's Manual
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