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Summary of Contents for Atlas AE 45
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Page 1: Operating Instructions
AE 45 OpErAting instructiOns MEtric tOOl... -
Page 2: Safety Measures And Requirements
GENERAL NOTES AND USE The tool can be employed only for threaded inserts with thread of M4 to M12 diameter. The AE 45 oil pneumatic system assures more power than the pneumatic system used for other models. That means a reduction in the problems due to the wear and tear of the components, therefore, there will be an increase in reliability. -
Page 3: Main Components
MAIN COMPONENTS A)............................Threaded tie rod B)................................Head C)..........................Ring-nut clamping head D)..........................Control push-button E)........................Compressed air connection F)..........................Pressure control valve G)............................. Protection bottom H)............................Pneumatic motor I)............................... Oil tank plug L)..........................Balancer connection M)..........................Stroke-adjusting knob N)............................Stroke indicator O)............................. -
Page 4: Technical Data
TECHNICAL DATA • Working pressure........................6 - 7 BAR • Min. int. diam. of the compressed air feeding hose............ø min. = 8 mm • Max free air consumption per cycle....................11 NI • Force (6 BAR)..........................28 KN • Noise............................< 75 db(A) •... -
Page 5: Preliminary Operations
PRELIMINARY OPERATIONS Check that the threaded tie rod (A) and head (B) couple assembled on the riveting tool is suitable to the size of the insert to clamp; otherwise change the size. The couple tie rod (A) + head (B) assembled on this riveting tool, corresponds to a M10 thread. -
Page 6: Placing Of The Insert
PLACING OF THE INSERT Check that the threaded tie rod (A) and head (B) couple assembled on the riveting tool is suitable to the size of the insert to be used. Adjust the stroke as indicated on page 5. Introduce the insert on the tie rod (A) and push slightly on it as indicated in figure 4, so as to make it clamp automatically on the threaded-tie rod. -
Page 7: Working Problems
WORKING PROBLEMS When the conditions cause a forced unscrewing of the tie rod from the insert, act as follows: remove the push rod (P) from its seat (1) and introduce it into the hole in the lower part of the tensile- strength button pushing it slightly (2). -
Page 8: Change Of Size
CHANGE OF SIZE The riveting tool is supplied with 6 pairs of threaded tie rods (A) and heads (B), for tightening a range of threaded inserts from M4 to M12. Depending on the thread size, it is necessary to replace the threaded tie rod (A) and head (B) group, as follows: loosen the ring nut (C) with a 22 mm. - Page 9 ADJUSTMENT OF THE COUPLE TIE ROD/HEAD Changing the length of the insert to clamp, the position of the head (B) compared to the threaded tie rod (A) should be adjusted. Disconnect the riveting tool from the compressed-air supply. Screw an insert of the desired length on the threaded tie rod manually until the insert head touches the riv- eting tool head (B).
- Page 10 TOPPING UP THE OIL-DYNAMIC CIRCUIT The oil-dynamic circuit should be topped up after a long period of work or when there is a power loss of the riveting tool. Put the riveting tool (not fed) in a vertical position rotating the knob (M) towards the sign “+”...
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Page 11: Maintenance
MAINTENANCE Daily maintenance • Check that the threaded tie rod is not damaged • Check the supply system of the compressed air • Check that the stroke of the tool is suitable for the selected insert to clamp (see the pertaining instruc- tions for adjusting the stroke, indicated at page 5). -
Page 12: Spare Parts
SPARE PARTS PennEngineering • www.pemnet.com... - Page 13 CODE QTY. DESCRIPTION 713291 Head M10 71C00281 Screw TCEI M10x70 UNI 5931 713176 Hexagonal reduction M10 713292 Head M12 713177 Tie rod M12 713030 Hexagonal reduction M8-M12 713290 Head M8 71345277 Spacer for screw 71C00514 Screw TCEI M8x70 UNI 5931 713289 Head M6 71345276...
- Page 14 SPARE PARTS PennEngineering • www.pemnet.com...
- Page 15 CODE QTY. DESCRIPTION 711722 Gasket BALSELE B 094063 (B-NEI) 713402 Seeger ring JV-25 71345258 Jacket 71345261 Flange 71C00295 Ring PARBAK 8-028 N300-90 PARKER 71C00296 Gasket OR 5-670 PARKER (N674-70) 710925 Gasket OR 027 DOWTY (N674-70) 71345264 Oil-dynamic piston 713389 Gasket BALSELE B 157118(B-NEI) 711062 Gasket OR-2-126 PARKER (N674-70) 71345260...
- Page 16 PennEngineering • www.pemnet.com...
- Page 17 CODE QTY. DESCRIPTION 710528 Gasket OR 008 DOWTY 710572 Gasket OR 2-120 PARKER (N674-70) 710385 Gasket OR 2-006 PARKER (N674-70) 713394 Gasket OR 2-106 PARKER (N674-70) 713401 Roller NRB ø3x19.8 710376 Gasket OR 2-009 PARKER (N674-70) 74000020 Push-button unit CODE QTY.
- Page 18 PennEngineering • www.pemnet.com...
- Page 19 CODE QTY. DESCRIPTION 72C00003 Body 713403 Ball ø 5.5 71345272 Valve cap 71345273 Coil 713400 Gasket OR-5-616 PARKER (N674-70) 71345299 Air connector 71C00355 Gasket OR 1.78x8.73 (N674-70) 71C00356 Gasket OR 1.78x7.66 (N674-70) 713304 Guide stem connector 711827 Gasket TS 12 - 19 - 5.7 / L 710390 Gasket BALSELE B 075047 710931...
- Page 20 CODE QTY. DESCRIPTION 71345183 Crown gear 71345382 Gear cage 71345181 Planetary gear 71345182 Planetary gear 71345180 Connector 71C00154 Bearing 688ZZ 71345179 Front cap 71345176 Outside body 7 1345171 Roll pin 7 1345177 Tongue 7 1345173 Rotor 7 1345172 Back cap 7 10943 Bearing 624ZZ 7 13348...
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