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Atlas RIV939 Operating Instructions Manual
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Atlas RIV939 Operating Instructions Manual

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RIV939
HYDRO-PNEUMATIC TOOL
FOR RIVET NUTS FROM
#4-40 TO 1/2" AND M3 TO M12

OPERATING INSTRUCTIONS

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Summary of Contents for Atlas RIV939

  • Page 1: Operating Instructions

    RIV939 HYDRO-PNEUMATIC TOOL FOR RIVET NUTS FROM #4-40 TO 1/2” AND M3 TO M12 OPERATING INSTRUCTIONS...
  • Page 2 Instruction Manual - RIV939 PennEngineering • www.pemnet.com...
  • Page 3 Instruction Manual - RIV939 NOTE: THE RIV938 TOOL COMES WITHOUT NOSE ASSEMBLY KITS. NOSE ASSEMBLY KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO THE USER NEEDS. 1. Air piston return (without spring). 2. Power piston air outwardly, not through the piston.
  • Page 4 Instruction Manual - RIV939 RIV938 AND RIV938S PROTECTIVE WING (optional accessory) Install the protective wing into the Protective wing Remove standard protection standard protection housing Together with the rubber base, it creates a support for the tool, avoiding any contact of the surface with the metal part of the tool body.
  • Page 5 #4-40 to 1/2” and M3 to M12) and male threaded inserts (from #8-32 to 5/16” and M4 to M10). The hydro-pneumatic system and the mechanical components used inside the RIV939, when compared with other riveting tools, are more reliable. There is less wear and tear of the components, consequently the tool will last much longer and work better.
  • Page 6 Instruction Manual - RIV939 RECEIVERS The manual herein has been written for both the operators and the technicians enabled to service the tool. Operators must not carry out jobs reserved to service and/or qualified technicians. Rivit S.r.l. is not liable for any damage deriving from the failed observance of this rule.
  • Page 7 The nose assemblies stated hereafter refers to standard tools. Any special tool could consequently require special parts, different than those listed. REF. PART NUMBER DESCRIPTION 4621500 RIV939-HYDRO-PNEUMATIC TOOL FOR INSERTS (IN CASE) 3064400 HYDRAULIC OIL TYPE ISO VG 32 100CC 0369800 PLASTIC CASE 0207300...
  • Page 8 Instruction Manual - RIV939 OPTIONAL TOOLING For Blind Threaded Insert Installation. NOSE ASSEMBLY PART NUMBERS Part No. For Part No. For Thread Complete Insert Replacement Size Nose Assembly SHCS / Mandrel #4-40 4326700 MC-91251A078 (50/box) #6-32 3755100 IN-14328 (100/box) #8-32...
  • Page 9 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT #4-40 REF. PART NUMBER DESCRIPTION 4326700 KIT FOR BLIND THREADED INSERT #4-40 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 4326300 HEAD WITH RING NUT FOR #4-40 SCREW 4326400 ADAPTER FOR #4-40 SCREW (HOLE Ø...
  • Page 10 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT #6-32 REF. PART NUMBER DESCRIPTION 3755100 KIT FOR BLIND THREADED INSERT #6-32 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3755200 HEAD WITH RING NUT FOR #6-32 SCREW 3753300 ADAPTER FOR #6-32 SCREW (HOLE Ø...
  • Page 11 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT #8-32 REF. PART NUMBER DESCRIPTION 3755500 KIT FOR BLIND THREADED INSERT #8-32 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3755600 HEAD WITH RING NUT FOR #8-32 SCREW 3753800 ADAPTER FOR #8-32 SCREW (HOLE Ø...
  • Page 12 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT #10-32 REF. PART NUMBER DESCRIPTION 37555900 KIT FOR BLIND THREADED INSERT #10-32 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3755600 HEAD WITH RING NUT FOR #10-32 SCREW 3471700 ADAPTER FOR #10-32 SCREW (HOLE Ø...
  • Page 13 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT 1/4-20 REF. PART NUMBER DESCRIPTION 3756100 KIT FOR BLIND THREADED INSERT 1/4-20 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3756200 HEAD WITH RING NUT FOR 1/4-20 SCREW 3754600 ADAPTER FOR 1/4-20 SCREW (HOLE Ø...
  • Page 14 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT 5/16-18 REF. PART NUMBER DESCRIPTION 3756300 KIT FOR BLIND THREADED INSERT 5/16-18 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3756400 HEAD WITH RING NUT FOR 5/16-18 SCREW 3755300 ADAPTER FOR 5/16-18 SCREW (HOLE Ø...
  • Page 15 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT 3/8-16 REF. PART NUMBER DESCRIPTION 3756700 KIT FOR BLIND THREADED INSERT 3/8-16 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3756800 HEAD WITH RING NUT FOR 3/8-16 SCREW IN-15776 (100/box) SOCKET CAP SCREW 3/8-16 X 2.5”...
  • Page 16 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT 1/2-13 REF. PART NUMBER DESCRIPTION 4361600 KIT FOR BLIND THREADED INSERT 1/2-13 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 4378400 M8X6 SOCKET CAP SCREW NUT 4378500 M8 - 1/2-13 UNC DOUBLE THREAD BUSH 4378600 HEAD (HOLE Ø...
  • Page 17 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M3 REF. PART NUMBER DESCRIPTION 3441100 KIT FOR BLIND THREADED INSERT M3 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3457500 HEAD WITH RING NUT FOR M3 SCREW 3457400...
  • Page 18 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M4 REF. PART NUMBER DESCRIPTION 3441200 KIT FOR BLIND THREADED INSERT M4 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3470200 HEAD WITH RING NUT FOR M4 SCREW 3466300...
  • Page 19 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M5 REF. PART NUMBER DESCRIPTION 3441300 KIT FOR BLIND THREADED INSERT M5 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3471800 HEAD WITH RING NUT FOR M5 SCREW 3471700...
  • Page 20 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M6 REF. PART NUMBER DESCRIPTION 3441400 KIT FOR BLIND THREADED INSERT M6 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3472200 HEAD WITH RING NUT FOR M6 SCREW 3472100...
  • Page 21 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M8 REF. PART NUMBER DESCRIPTION 3441500 KIT FOR BLIND THREADED INSERT M8 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 3472700 HEAD WITH RING NUT FOR M8 SCREW 3472600...
  • Page 22 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M10 REF. PART NUMBER DESCRIPTION 3441600 KIT FOR BLIND THREADED INSERT M10 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 0329000 HEAD WITH RING NUT FOR M10 SCREW IN-03088 (100/box) SOCKET CAP SCREW M10X60 12.9 UNI5931/DIN912...
  • Page 23 Instruction Manual - RIV939 KIT FOR BLIND THREADED INSERT M12 REF. PART NUMBER DESCRIPTION 3441600 KIT FOR BLIND THREADED INSERT M12 SOCKET HEAD CAP SCREW KIT COMPOSITION REF. PART NUMBER DESCRIPTION 0329000 HEAD WITH RING NUT FOR M12 SCREW 4316200...
  • Page 24 Instruction Manual - RIV939 OPTIONAL TOOLING For Blind Threaded Stud Installation. NOSE ASSEMBLY PART NUMBERS Part No. For Thread Complete Stud Size Nose Assembly Nose assembly screws into here #8-32 4361900 #10-24 4362000 1/4-20 4362100 5/16-18 4362200 3442300 3442400 3442500...
  • Page 25 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD #8-32 REF. PART NUMBER DESCRIPTION 4361900 KIT FOR BLIND THREADED STUD #8-32 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2561200 HEAD WITH RING NUT FOR #8-32 STUD (HOLE Ø 4.25) 4377000 TIE ROD FOR #8-32 STUD...
  • Page 26 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD #10-32 REF. PART NUMBER DESCRIPTION 4362000 KIT FOR BLIND THREADED STUD #10-32 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2561300 HEAD WITH RING NUT FOR #10-32 STUD (HOLE Ø 5.1) 4376700 TIE ROD FOR #10-32 STUD...
  • Page 27 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD 1/4-20 REF. PART NUMBER DESCRIPTION 4362100 KIT FOR BLIND THREADED STUD 1/4-20 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 4376800 HEAD WITH RING NUT FOR 1/4-20 STUD (HOLE Ø 6.5) 4376900 TIE ROD FOR 1/4-20 STUD...
  • Page 28 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD 5/16-18 REF. PART NUMBER DESCRIPTION 4362200 KIT FOR BLIND THREADED STUD 5/16-18 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2700500 HEAD WITH RING NUT FOR 5/16-18 STUD (HOLE Ø 8.1) 4316200 TOOTHED BLOCKING RING NUT...
  • Page 29 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD M4 REF. PART NUMBER DESCRIPTION 3442300 KIT FOR BLIND THREADED STUD M4 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2561200 HEAD WITH RING NUT FOR M4 STUD 3441900 TIE ROD FOR M4 STUD...
  • Page 30 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD M5 REF. PART NUMBER DESCRIPTION 3442400 KIT FOR BLIND THREADED STUD M5 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2561300 HEAD WITH RING NUT FOR M5 STUD 3442000 TIE ROD FOR M5 STUD...
  • Page 31 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD M6 REF. PART NUMBER DESCRIPTION 3442500 KIT FOR BLIND THREADED STUD M6 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2561400 HEAD WITH RING NUT FOR M6 STUD 3442100 TIE ROD FOR M6 STUD...
  • Page 32 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD M8 REF. PART NUMBER DESCRIPTION 3442600 KIT FOR BLIND THREADED STUD M8 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 2700500 HEAD WITH RING NUT FOR M8 STUD 4316200 TOOTHED BLOCKING RING NUT...
  • Page 33 Instruction Manual - RIV939 KIT FOR BLIND THREADED STUD M10 REF. PART NUMBER DESCRIPTION 4601900 KIT FOR BLIND THREADED STUD M10 KIT COMPOSITION REF. PART NUMBER DESCRIPTION 4601700 HEAD WITH RING NUT FOR M10 STUD 4601600 EXTERNAL SLEEVE 4601800 FEMALE TIE ROD FOR M10 STUD...
  • Page 34 Instruction Manual - RIV939 HEAD EXTENSIONS The total length of the extension is obtained using the Head Extension and the External Sleeve on the tool. To get a 140mm head extension, simply request Part Number #4572500 consisting of: • Part #4570700 - Head Extension D. 12x140 for M5 inserts.
  • Page 35 Instruction Manual - RIV939 PennEngineering • www.pemnet.com...
  • Page 36 Instruction Manual - RIV939 SPARE PARTS PennEngineering • www.pemnet.com...
  • Page 37 Instruction Manual - RIV939 REF. PART NUMBER DESCRIPTION REF. PART NUMBER DESCRIPTION 4153100 HANDLE CASING 4151000 PISTON GASKET KIT (2 PIECES) 3539900 OUTER CONE 4175700 OIL CAP KIT WITH O-RING 4172400 TOOTHED BLOCKING RING NUT M3-M10 4175600 AIR HOSES KIT WITH O-RING (6 PIECES)
  • Page 38 Instruction Manual - RIV939 QUICK KIT COMPLETE WITH SPRING QUICK KIT COMPLETE WITH SPRING WITHOUT TOOTHED RING NUT TOOTHED RING NUT ASSEMBLED ON THE TOOL SPECIAL TOOTHED RING NUT FOR M8 SOCKET CAP SCREW NO NEED FOR REDUCTION (PART NUMBER 3472600) (OPTIONAL) Hole Ø...
  • Page 39 COMPLETE MOTOR KIT CONSISTING OF 5 ITEMS Part number 4316600. ORDERING SPARE PARTS Only local authorized dealers are allowed to repair the tool. Otherwise, contact the ATLAS Technical Assistance ® Department of PennEngineering, where qualified engineers can help to solve any problems.
  • Page 40 Instruction Manual - RIV939 GENERAL WARNINGS The operator must read carefully the information given in the present manual, especially with regard to the safety precautions listed in this chapter. The operator must also observe the warnings listed below: • The tool shall be used exclusively by trained personnel.
  • Page 41 Instruction Manual - RIV939 IDENTIFICATION/SERIAL NUMBER Adhesive label indicating the tool model, the name of the manufacturer and the EC marking Model and serial number etched in the outer casing HANDLING The tool can be hand carried. It is recommended to store the tool in its case after using it.
  • Page 42 Instruction Manual - RIV939 OPERATORS The tool is designed to be used by one operator only. Tool operators must satisfy the requirements stated hereafter (or they must be informed and trained accordingly). They must be aware of the manual herein and of all information relevant to safety: •...
  • Page 43 Instruction Manual - RIV939 TOOL PREPARATION AND SCREW REPLACEMENT Warning: Tool setting and screw replacement must be carried out with the tool disconnected from the air supply line. Ø 1.02” / 2.76” / 26 mm 70 mm There must be a distance of .060”...
  • Page 44 Instruction Manual - RIV939 WARNING!!! Pressure (force) must always be regulated as Yellow per maximum thickness White Orange When screwing and unscrewing, you will see three rings (white, yellow, and orange). OIL (FORCE) PRESSURE REGULATION SETTINGS IMPORTANT Installation force increases when turning to...
  • Page 45 Instruction Manual - RIV939 INFORMATION To be used in case the rivet nut gets stuck, or in case you decide that the inserted rivet nut is not the correct one and you have to change it. EMERGENCY REVERSE BUTTON To be used to remove an unsuitable insert...
  • Page 46 Instruction Manual - RIV939 (1) Insert is stuck. (2) Keep the trigger pressed and rotate to help loosen. (3) If this does not work. (4) Disconnect the air hose. (5) Insert the Emergency Regulation Pin in the proper holes, manually unscrewing the tool.
  • Page 47 Instruction Manual - RIV939 MAINTENANCE Maintenance operations must be carried out with the tool stopped and disconnected from the pneumatic supply line. Warnings: • The tool maintenance instructions must be followed carefully. • To ensure safety and perfect tool efficiency, it is recommended to use exclusively ORIGINAL spare parts.
  • Page 48 Instruction Manual - RIV939 REF. PART NUMBER DESCRIPTION 4461800 MILLED SLEEVE TO SCREW AND UNSCREW RING NUT 4461900 ROTATING PIN BUSHING FITTED WITH GASKET 4461700 METAL FERRULE THREAD PROTECTOR FOR INSERTION OF ROTATING PIN 4380800 GUIDE PIN AND ALUMINUM CYLINDRICAL PIN Ø 8X78 —...
  • Page 49 Instruction Manual - RIV939 O-ring part number 4371800 CAUSE SOLUTION No traction. Tool needs oil. O-ring part number 4371800 When inserting the rivet nut in the tie Not enough oil in tool. Check the O-ring (B) and replace it. rod, after pressing the trigger, tool does not unscrew properly.
  • Page 50 Instruction Manual - RIV939 CAUSE SOLUTION Air leaks from muffler (T). Check the two O-rings (O4) and o-ring (21 part number 3235600) which could be worn or broken. Motor screwing When the rotating pin (6 part number 4151500) is broken and you...
  • Page 51 Instruction Manual - RIV939 FAULT DIAGNOSIS AND REPAIRS REPAIRS To ensure the operational efficiency and safety of the tool, all repair jobs shall be carried out exclusively by the local authorized dealer or by the Technical Assistance Service of PennEngineering.
  • Page 52 ©2015 Rev. 715...