Summary of Contents for Powertronix Mizar-Alcor DT 0424
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DT 0424 DT0424 PTX English Document : Revision Date Checked Approved 14-03-2008 18-03-2008 21-03-2008 Ghezzi R. Gorlani A. 19-05-2008 19-05-2008 20-05-2008 Pirola G. Gorlani A. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01...
ELECTRICAL DIAGRAM..................40 PCB electrical diagram index ................40 5.1.1 DE1111 UPS general diagram Mizar............41 5.1.2 DE1112 UPS general diagram Alcor ............43 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 2 of 73...
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DE0154 H-F Filter Mizar ................70 5.1.11 DE0155 LCD Mimic Display ...............71 5.1.12 DE0161 H-F Filter Alcor................72 5.1.13 DE1235 Battery String ................73 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 3 of 73...
Take great care at all switch to minimize the risk of contact whit live voltage, especially when working around the battery or DC bus Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01...
, ref. value 10K / 50W nom. Before using discharging resistor verify that battery circuit breaker is open ! Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 5 of 73...
10 minutes to have discharged inner capacitors . In any case be careful and never touch circuits or components before a voltage check Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01...
INNER VIEW WITH SAFETY COVER REMOVED UPS Power Section UPS Battery Location BATTERY Connections BATTERY String Fig.2 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 7 of 73...
Air window RS232 & Status Remote Control Slot location SNMP-Net Com Slot location Rotary Switch Breaker Terminal Blocks Power Connection Fig.3 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 8 of 73...
LEFT SIDE Fig.4 CS0150 NEUTRAL BAR HEATSINK Connection DC Busbar Power Impedence RIGHT SIDE Fig. 5 CS0153 Busbar Power Impedence Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 9 of 73...
NEUTRAL BAR CS0153 HEATSINK CONNECTION Fuse DC Busbar Power Impedence RIGHT SIDE Fig. 7 CS0150 Fuse DC Busbar Power Impendence Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 10 of 73...
CS0161 0sde 0162 Temperature Sensor SMT DE0138 CS0138 0sde 0098 Relay Board DE0098 CS0098 0sde 0114 Fan Board DE0114 CS0114 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 11 of 73...
IGBT Output Input Section Section RESERVE Negative Negative Relay DC Capacitor Input DC Battery Fuse Static Switch Fuse Precharge Relay Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 12 of 73...
Communicatio LCD Mimic Display Board Interface Connectors Board Connectors LED BAR UPS STATUS LED BAR Processor STATUS Battery Keep Timer Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 14 of 73...
Refer to Electrical Diagram :DE0153 Fig. 11 Power Interface Supply Board status Connector Input Mains Connector Input Reserve Connector DC Bus Connector Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 15 of 73...
Fig. 13 NET RJ45 + Config Switch status led CONNECTOR Control Serial Comport Logic Connection Status Led Error Link Input/Output Drycontact Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 16 of 73...
FS15 32A 10x38 FS11 - BATTERY 32A 10x38 Note the location of fuse are different in Mizar compare to Alcor: Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 19 of 73...
If you find one or more fuses blown, you have to check firstly ALL the POWER semiconductors on the UPS Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 20 of 73...
Output dc voltages status is monitored by a green Led D23 that have to be light while the Power Supply is running Name Description Power Supply status P+15 Volt Output Present P+15 Volt Output not Present Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 23 of 73...
, avoiding the deep discharge of the UPS battery . The dc/dc converter turns automatically on when mains or reserve ac voltages come back present . Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 24 of 73...
DL3= Green ON when Power supply 12 Volt is inside the right parameters SW1=Push Button SW2=Push Button Upload STL Software Enable Function Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 25 of 73...
Waiting for Boot M1=ON Waiting for APPL.Software Loader Software M4= OFF from EXT Serial Input from EXT Serial Normal Operation Input Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 26 of 73...
RS232 interface communication board with a PC and follow the procedures described in chapter 4. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 27 of 73...
CN3 4-Pin Molex Connector “Feedback DC-BUS Voltage” DE0152-Pag.2 CN4 5-Pin Molex Connector “Reserve line to CS 0153” DE0152-Pag.3 F42 1A 250V Fuse protection for Fan DE0152-Pag.2 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 28 of 73...
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MIZAR Interface Board Component Layout Refer to Electrical Diagram :DE0152 Fig.17 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 29 of 73...
CN2 5-Pin Molex Connector “Mains line to CS 0153” DE0151-Pag.2 CN3 5-Pin Molex Connector “Reserve line to CS 0153” DE0151-Pag.4 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 30 of 73...
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ALCOR Interface Board Component Layout Refer to Electrical Diagram :DE0151 Fig.18 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 31 of 73...
In most of cases it will be necessary to start the transmission between UPS and computer. To do this, the user must define the serial port number and transmission speed (usually 2400 bps), Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 32 of 73...
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UPS or the backup file, modify them (except firmware version) and write back to the UPS. press Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 33 of 73...
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This tab contains essential UPS parameters: parallel mode and batteries settings, output parameters (frequency, number of phases), and others. • Nominal values tab Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 34 of 73...
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"Idle read" control is activated (green colour). Otherwise, all the values in the window are not updated and becomes grey to indicate inactive state. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 35 of 73...
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When the Idle read mode is active, all the tab content is refreshed every second. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 36 of 73...
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Using this tab user can download event log content from the UPS. Updated log can be also saved to the file (button "Save to file" or File > Save UPS Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 37 of 73...
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To send the command to the UPS, the user should choose the command and click "Execute command". • Software updates tab Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 38 of 73...
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(File > Save UPS backup option), saving Program Event Log, UPS History Log, changing the interface language, supervising the transmission, etc. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 39 of 73...
FS49 FS23 FS26 FS50 J7[1..20] J5[1..40] J5[1..40] J4[1..50] FS34 J4[1..50] FS38 FS35 FS42 FS39 FS51 FS36 FS41 FS40 UPS OUTPUT Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 41 of 73...
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735-3A-C-T SONG CHUAN Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 42 of 73...
5.1.3 DE0098 Relay & Communication Board Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 46 of 73...
SS-RELE_RES SS-RELE_INV SS-BY_HF1 SS-BY_HF0 SS-INV_HF1 SS-INV_HF0 Precharge-MAINS SCR_L3 SCR_L2 SCR_L1 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 52 of 73...
Byte-Blaster FPGA programming Byte-Blaster EPCS1 programming TP42 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 53 of 73...
16_+DC-BUS P+7.5 16_-DC-BUS 17_A-BATTERY C132 1µF CON40 24_MODULE_TEMP 25_INT-BATT_TEMP 26_EXT-BATT_TEMP CON50 Connettore DRIVER POWER Connettore DRIVER POWER Connettore ANALOG POWER Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 58 of 73...
EXT BATTERY TEMP 26_EXT-BATT_TEMP ENABLE _DC/DC OVER-85TMP_ALL SPARE_1 P+15 P+7.5 P+5 AUX_BY -PASS_ON SPARE_2 TO CS0138 TEMPERATURE SENSOR FLAT 40VIE Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 64 of 73...
Input INPUT MAINS LEM DI BATTERIA From Input Inductor Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 66 of 73...
To page 4 A-INV_POS A-OUT_POS A-OUT_NEG 21_A-OUT_L1 10 0.25W 22_A-OUT_L2 10 0.25W 23_A-OUT_L3 10 0.25W To page 4 Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 67 of 73...
TO CONTROL LOGIC TO CONTROL LOGIC Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 68 of 73...
1N4007 1N4007 1N4007 1N4007 1N4007 1N4007 1N4007 1N4007 1N4007 PK-Curr PK-Curr BYT11-1000 BYT11-1000 DC BUS 1N4148 1N4148 TO INVERTER DRIVERS&FEEDBACK Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 69 of 73...
5.1.10 DE0154 H-F Filter Mizar Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 70 of 73...
5.1.11 DE0155 LCD Mimic Display Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 71 of 73...
5.1.12 DE0161 H-F Filter Alcor Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 72 of 73...
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5Ah up to 5Ah up to 5Ah up to 5Ah NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. Powertronix spa reserves the right to modify this document without notice R&D – TECHNICAL SPECIFICATION DT0424-E01 Page. 73 of 73...
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