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POWERTRONIX
Document :
Revision
03
09/02/2010
04
04-03-2010
05
Powertronix spa reserves the right to modify this document without notice
UNINTERRUPTIBLE POWER SUPPLY
User Manual
MIZAR 10÷15 kVA
ALCOR 20÷40 kVA
DT0430 English - Ptx
Date
Issued by
Riccardo G.
Riccardo G.
R&D – USER MANUAL DT0430-E04
®
Approved by
Andrea G.
Andrea G.
Page 1 of 46
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Table of Contents
Related Manuals for Powertronix Mizar
Summary of Contents for Powertronix Mizar
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Page 1: User Manual
DT0430 English - Ptx Document : Revision Date Issued by Approved by 09/02/2010 Riccardo G. Andrea G. 04-03-2010 Riccardo G. Andrea G. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 1 of 46... -
Page 2: Table Of Contents
MENU 3: UPS COMMANDS........................31 3.2.5. MENU 4: PANEL SETUP ........................31 3.2.6. MENU 5: EVENTS RECORDER MANAGEMENT................31 3.2.7. MENU 6: SERVICE MODE ........................32 Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 2 of 46... - Page 3 6.3. FAULTS RELATED TO THE NATURE OF THE LOAD .................45 7. SCHEDULED MAINTENANCE..........................46 7.1. ANNUAL MAINTENANCE (OR PERFORMED EVERY SIX MONTHS IN THE CASE OF UNITS IN CRITICAL APPLICATIONS)............................46 Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 3 of 46...
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Page 4: General Overview
The new UPS family was designed to provide stabilized and filtered power, especially for supplying sophisticated and sensitive electronic devices (i.e. for data processing systems). Alcor and Mizar UPSes can be used to supply electronic systems of medical centers, police stations, motorway tunnels, broadcasting stations, banks, technical and administrative offices, requiring the power source free from voltage and frequency variations. -
Page 5: Configuration And Optional Equipment
The standard transformer is three-phase/three-phase (or single-phase/single-phase or three-phase/single- phase) with 1:1 ratio, but it can be supplied with a different transformation ratio upon customer request. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 6: Remote Communication Card
The software is used to monitor and control parameters of one or more UPSes supplying the network (more info at page 23) Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 6 of 46... -
Page 7: Remote Panel
The remote Manual By-Pass is a security system that allows, when closed, to connect directly load to the power line, excluding the UPS (more info at page 24). Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 8: Operating Principle
When the cause of the alarm disappears, the static switch automatically selects the inverter to feed the load again. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 9: Logic And Auxiliary Circuits
The panel is equipped with an LCD screen used to display the operating status of the UPS, the load and all types of measurement (see chap. 3) Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 10: Installation Instructions
Once this period of time has elapsed, temporarily hook the UPS up to the mains and run it for the time needed to recharge the batteries. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 11: Ups Positioning
2.4 UPS POSITIONING All dimensions are in millimeters. The same cabinet is used for both series (MIZAR and ALCOR). The mechanical parameters are described in the following tables: MIZAR POWER DIMENSIONS WEIGHT (Kg) WEIGHT (Kg) (kVA) WxDxH (mm) w/o batteries... - Page 12 Looking at the back, the cables input is located in the lower side, that it is accessible removing the metal cover (Fig.2.4) For the cables connection according to the UPS configuration refer to fig.2.6c/d/e at pages 17-18. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 12 of 46...
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Page 13: Room Specifications
20°C is normally recommended. (when the temperature rises above 20°, for each 10° higher the battery life drops by 50%) Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 14: Layout And Connection To The Mains
DISTRIBUZIONE BY-P ASS INPUT RISERVA RESERVE LINE USCITA Config.: 3 in – 1 out INPUT M AINS BATTERIA BATTERIE INTERNE Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 14 of 46... - Page 15 2.6/2.7/2.8 and the following drawing Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 15 of 46...
- Page 16 K1-K2: additional relays on the change-over contact coil supply DISTRIBUTION PANEL L1-RESERVE L2-RESERVE L3-RESERVE NEUT NEUTRAL L1-MAINS L2-MAINS L3-MAINS NEUTRAL Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 16 of 46...
- Page 17 Separate reserve*) Figure 2.6c: UPS terminal block in three phase/three phase configuration. *Remove cables to separate input mains from reserve. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 17 of 46...
- Page 18 Barra parall. ING-RES L1 L2 PHASE INPUT MAINS OUTPUT MAINS BATTERY Figure 2.6e1: UPS terminal block in three phase/single phase configuration. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 18 of 46...
- Page 19 - rating equal or greater than what is indicated on the label on the UPS rear (kVA); - specifications in compliance with IEC standards or local laws for “Curve C” circuit breakers. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04...
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Page 20: Ups Auxiliary Connections
Access for the connections to these devices is located on the rear part of the UPS (fig.2.7a) Fig. 2.7a Remote communication board (CS0098) SNMP board Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 20 of 46... -
Page 21: Remote Communication Board
(chap. 2.7.3) Fig. 2.7.1a Ext EPO or Ext BY-PASS Battery Low Mains not present Load on reserve Inverter Run Fig. 2.7.1b Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 21 of 46... -
Page 22: Remote Panel (Optional)
CS0098 Relay Board EXT SUPPLY CS0098 Relay REMOTE Board PANEL 2-5-8-11 NOTE: ON CS0098 COMMON TAGBLOCKS (2-5-8-11) MUST BE CONNECTED TOGETHER Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 22 of 46... -
Page 23: Ups Management Software
*If is required to enable the EPO remote on the optional communication card is necessary contact the service. JP1: Open JP2: Open JP3: Closed Fig. 2.7.4 Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 23 of 46... -
Page 24: Remote Manual By-Pass
All of the cabinets and accessories must be earthed in accordance with local regulations. ATTENTION! Inadequate earth connection may cause a risk of electrical shock to personnel or of fire Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 24 of 46... -
Page 25: Control Panel
Two LEDs are present on the left side of the display, a green one called “NORMAL” and a red one called “ALARM”. The actions of the LED are summarized in table 3.1a. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 25 of 46... -
Page 26: Lcd Control Panel
(also with sound signal) of any faults occurred in the system. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... - Page 27 If the operator does not perform any actions for 3 minutes, the “1. UPS STATUS AND ALARMS” menu is automatically displayed. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 27 of 46...
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Page 28: Menu 1: Ups Status And Alarms
UPS MASTER Controls the other UPSes in parallel system UPS SLAVE Controlled by another UPS in parallel system Table 3.2.1 Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 28 of 46... -
Page 29: Ups In Fault Conditions
The mains is not proper for the UPS specifications, it might be out of the range allowed by the system, or simply not present Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 29 of 46... -
Page 30: Menu 2: Measurements
If the operator does not perform any actions for 3 minutes, the “1. UPS STATUS AND ALARMS” menu is automatically displayed. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 30 of 46... -
Page 31: Menu 3: Ups Commands
If the operator does not perform any actions for 3 minutes, the “1. UPS STATUS AND ALARMS” menu is automatically displayed. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 31 of 46... -
Page 32: Menu 6: Service Mode
If the operator does not perform any actions for 3 minutes, the “1. UPS STATUS AND ALARMS” menu is automatically displayed. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 32 of 46... -
Page 33: Instructions For Using The Ups
IMPORTANT Please carefully follow the below procedures to avoid damages to the system. ATTENZION The UPS cannot start from battery Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 33 of 46... -
Page 34: Introduction
Also remember about the presence of potentially charged capacitors inside the converter It means that you must wait for at least 10 min. before accessing to the internal parts of the UPS. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 35: Powertronix Spa Reserves The Right To Modify This Document Without Notice
BY-PASS MAINS RESERVE ATTENTION ! All the operations described below can be executed by authorized electrician or qualified personnel only Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 35 of 46... -
Page 36: Ups Start-Up Configuration
If it is necessary to restart the UPS must use the “3.1 SYSTEM START” command in” menu 3. UPS COMMAND” or shut down complete the UPS and repeat the start-up as described in the below procedure Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 37: Instruction For System Start-Up In "Automatic" Mode
If it is necessary to restart the UPS must use the “3.1 SYSTEM START” command in” menu 3. UPS COMMAND” or shut down complete the UPS and repeat the start-up as described in the below procedure Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 38: Instruction For System Start-Up In "Normal" Mode
It is suggested to simulate the short power failure to check the correct operation of the entire UPS / battery system. To perform this operation just open and then close the mains switch powering the UPS. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 39: Instructions For Complete Shutdown Of The Ups
(covered with metal panel) where the input and output cables are connected, and - for few minutes - inverter DC and AC capacitors (also covered with metal panel). Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 40: Instructions For Switching System To Manual By-Pass Mode
(covered with metal panel) where the input and output cables are connected, and - for few minutes - inverter DC and AC capacitors (also covered with metal panel). Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 41: Instructions For Return From Manual By-Pass Mode To Normal Operation
Obviously, hazardous voltages remain inside the UPS panel. To reset EPO mode, the complete UPS shut down procedure is required. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 41 of 46... -
Page 42: Managing The Ups Battery
(red led light), in this case check the battery and execute again the manual battery test as described above. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04... -
Page 43: Ups In Parallel
The complexity of the system requires opportune monitoring of the status of each UPS by remote or SNMP see chap. 1.2.4 page 7 For additional information, see the attached technical report DT0367. (only for parallel systems) Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 43 of 46... -
Page 44: Troubleshooting
EMERGENCY BY-PASS and then leave the machine isolated and off. Call the technical assistance. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 44 of 46... -
Page 45: Fire
• The accuracy of the UPS output voltage is not optimal: this may depend on an excessively unbalanced and/or distorting load. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 45 of 46... -
Page 46: Scheduled Maintenance
• operating test of switching circuits • power failure test of UPS line, battery efficiency test and test of correct battery charger operation. Powertronix spa reserves the right to modify this document without notice R&D – USER MANUAL DT0430-E04 Page 46 of 46...
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