Sweepster WSP36 series User Manual

Multi-speed walk behind sweeper
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WSP36 Series
Multi-Speed Walk Behind Sweeper
Sweepster Serial Number_________________________
Manual Number: 51-4008
Release Date: February 11, 2008
Serial Number 0807001 and up
1
51-4008
800-456-7100 www.paladinlcg.com Sweepster 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America

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  • Page 1 WSP36 Series Multi-Speed Walk Behind Sweeper Sweepster Serial Number_________________________ Manual Number: 51-4008 Release Date: February 11, 2008 Serial Number 0807001 and up 51-4008 800-456-7100 www.paladinlcg.com Sweepster 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America...
  • Page 2 Notes 51-4008...
  • Page 3: Table Of Contents

    TaBle oF CoNTeNTS INtRoDUctIoN ............................4 SAfety StAteMeNtS ..........................4 GeNeRAL SAfety PRecAUtIoNS......................5-6 SAfety SIGNS & LAbeLS .........................7 oPeRAtIoN ............................8-10 SeRvIce & RePAIR - GeNeRAL ......................10 StoRAGe ..............................10 PRoDUct INfoRMAtIoN ........................11 LUbRIcAtIoN PoINtS ..........................12 MAINteNANce ............................13 MAINteNANce ScheDULe ........................13 bRUSh coRe ReMovAL .........................14 bRUSh coRe INStALLAtIoN .........................14 RePLAcING bRUSh SectIoNS ......................15 bRUSh SPeeD chANGe ........................16-17...
  • Page 4: Introduction

    If you have any questions about information in this CauTioN THiS STaTeMeNT iS uSeD manual or need to order parts, please call, write, fax WHeRe MiNoR iNJuRy CoulD or e-mail SweePSteR. ReSulT iF THe iNSTRuCTioNS aRe NoT FolloWeD PRoPeRly. Sweepster 2800 North Zeeb Road...
  • Page 5: General Safety Precautions

    GeNeRal SaFeTy PReCauTioNS GeNeRal SaFeTy PReCauTioNS WaRNiNG PRoTeCT aGaiNST FlyiNG WaRNiNG ReaD MaNual PRioR To DeBRiS iNSTall Always wear proper safety glasses, Improper installation, operation, goggles or a face shield when driving or maintenance of this equipment pins in or out or when operation could result in serious injury or causes dust, flying debris, or any other death.
  • Page 6 GeNeRal SaFeTy PReCauTioNS GeNeRal SaFeTy PReCauTioNS CoNTiNueD CoNTiNueD • wear safety glasses, protective clothing, and use a sound piece of • wear the protective clothing cardboard or wood when equipment specified by the tool searching for hydraulic leaks. manufacturer. Do NoT uSe youR HaNDS! See illuSTRaTioN.
  • Page 7: Safety Signs & Labels

    4. Safety signs are available, free of charge, from 4. Apply the safety sign to the position shown in your dealer or from SweePSteR. the diagram above and smooth out any bubbles. 51-4008...
  • Page 8: Operation

    oPeRaTioN CauTioN a SWeePeR iS a DeMaNDiNG •before leaving the operator’s position for any MaCHiNe. only fully trained reason, StoP eNGINe. operators or trainee operators under supervision of a fully trained person NoTiCe - aVoiD TRaNSMiSSioN DaMaGe. should use this machine. Do not shift while in motion.
  • Page 9 oPeRaTioN observe wind direction. Sweeping with the wind operating Tips makes sweeping more effective and helps keep debris off the operator. NoTiCe - aVoiD SWeePeR DaMaGe. Do not ram into piles the terms swing and angle are used NoTiCe - If casters are installed they should be interchangeably.
  • Page 10: Service & Repair - General

    oPeRaTioN - CoNTiNueD Traveling around the Work site Heavy Debris 1. Start engine at idle. travel slowly - 1-2 mph. 2. Select a gear with the appropriate travel speed Sweep a path less than the full width of the for the conditions. sweeper.
  • Page 11: Product Information

    PRoDuCT iNFoRMaTioN Specifications and Model views without optional casters or hopper Maximum width at 0° Articulation Approximate weight 295 lbs Maximum Length at 0° 70.3 inches Articulation Maximum width at 0° 41 inches Articulation Maximum Length at full 74 inches Articulation Maximum width a 0°...
  • Page 12: Lubrication Points

    luBRiCaTioN PoiNTS the following grease fittings should be greased NoTiCe - No luBRiCaTioN iS ReQuiReD before each use. See figure for locations. FoR GeaRBoX (05-1439) aND TRaNSaXle (05-1423). THeSe aRe PRe-luBRiCaTeD FRoM 1. core bearing (2 fittings) THe FaCToRy. DaMaGe Will (brush may need to be rotated to align oCCuR aND Will VoiD THe zerk with access hole.)
  • Page 13: Maintenance

    MaiNTeNaNCe MaiNTeNaNCe SCHeDule BeFoRe aFTeR PRoCeDuReS eaCH HouRS HouRS eaCH hardware - Inspect & tighten engine & Air filter - check & clean if necessary Grease fittings - See (Lubrication Points) oil, engine - check Level brush Drive chain - Adjust & Lubricate v-belt Inspection wash Unit - Remove grease and debris 51-4008...
  • Page 14: Brush Core Removal

    BRuSH CoRe ReMoVal BRuSH CoRe iNSTallaTioN 1. Stop engine, push emergency switch and 1. Place core in brush frame. remove spark plug wire. 2. Install chain. 2. Support body in pivot area with a 10 inch minimum support (figure 1). 3.
  • Page 15: Replacing Brush Sections

    RePlaCiNG BRuSH SeCTioNS 1. Remove core from brush head assembly Drive Pins following brush core removal instructions. core 2. Remove retaining plate from the core assembly. tubes 3. Remove old sections. 4. Install new sections by doing the following: a. Number the tubes on the core as 1,2 and 3 (figure 1).
  • Page 16: Brush Speed Change

    BRuSH SPeeD CHaNGe BRuSH DRiVe BelT RePlaCeMeNT 1. Stop engine, push emergency switch, remove 1. Stop engine, push emergency switch and spark plug wire. remove spark plug wire. 2. Remove both top and bottom covers. 2. Remove top cover. 3. Release tension on chain idler. 3.
  • Page 17 belt Placement belt Placement Slow brush Speed fast brush Speed NOT USED UPPER POSITION LOWER POSITION 51-4008...
  • Page 18 NoTeS 51-4008...
  • Page 19: Troubleshooting

    TRouBleSHooTiNG Problem Possible Cause Possible Solution brush slows or stops when Idler not engaging Adjust turnbuckle sweeping filter plugging change or clean air filter travel speed too fast travel no more than 5 mph (8 kph) while sweeping (1-3 mph recommended) trying to sweep too much Make several passes with material at once...
  • Page 20: Brush Head Assembly

    BRuSH HeaD aSSeMBly item Part Qty Description 05-1437 1 Shaft, Drive, brush head 05-1439 1 Gearbox, Peerless, Right Angle, 7/8 Shaft 06-0480 1 Sprocket, 40b35, brush Drive 06-0483 1 chain, #40, 101 Links, with Master 06-0495 1 Sprocket, 40b13 x 7/8, with Keyway 07-1714 3 Screw, hhc, Gr8, 5/16-18 x 1 07-1810 4...
  • Page 21: Brush Head Assembly

    BRuSH HeaD aSSeMBly DETAIL A 51-4008...
  • Page 22: Body Assembly

    BoDy aSSeMBly item Part Description 06-0009 1 Pulley, Idler, 3 3/4 x 7/8 x 3/8 06-0171 2 Pulley, Idler, 2 x 7/8 x 3/8 06-0477 1 Sprocket, Idler, chain, #40-14 tooth, with 3/8 hole 06-0479 1 Pulley, brush Drive 06-0482 1 chain, #40, 77 Links, Plus Master 06-0486 1 Pulley, Idler, 3 1/4 x 7/8 x 3/8...
  • Page 23 BoDy aSSeMBly 51-4008...
  • Page 24: Engine Assembly

    eNGiNe aSSeMBly item Part Description 03-9587 1 engine, honda, 5.5 hP, Gxv160 06-0478 1 Pulley, engine 07-1255 1 Screw, hhc, Gr8, 3/8-24 x 1 1/4 07-1698 1 Screw, hhc, Gr8, 5/16-18 x 2 07-1718 1 washer, Lock, Split, Medium, 3/8 07-3273 4 washer, Lock, Split, Medium, 5/16 07-3275 4...
  • Page 25: Handle Assembly

    HaNDle aSSeMBly USE LOCTITE #243 (BLUE) ON KNOB THREADS. item Part Description item Part Description 20. 07-0140 Washer, Lock, Gr2, #10 84. 08-0196 Bushing, Flange, Nylon, 3/8 x 1/2 x 5/8 21. 07-0141 Nut, Hex, Gr2, 10-24 90. 13-14485 Sheet, Handle. Front 30. 07-2952 Screw, HFH, CL10.9, M6-1 x 20 94. 13-14532 Rod, 3/8 x 19, with Chamfer and Hole 38. 07-3617 Nut, Insert, Hex, M6 x 1 98. 13-14719 Bracket, Engagement, Handles...
  • Page 26: Trans Axle Assembly

    TRaNS aXle aSSeMBly item Part Description item Part Description 55. 07-7017 Screw, HHC, CL10.9, M8-1.25 x 60mm 2. 05-0851 Key, Woodruff, 3/16 x 3/4 59. 07-6722L Wheel, with Tire, Left 3. 05-1423 Trans axle, 5 Speed 60. 07-6722R Wheel, with Tire, Right 14. 06-0484 V-Belt, Pulley 72. 07-6925 Screw, HHC, Gr8, 1/4-28 x 3/4 18. 06-0494 Pulley, V, 6 1/2 x 3/4RD 76. 07-7016 Ring, Snap...
  • Page 27: Caster Assembly

    CaSTeR aSSeMBly Item Part Qty Description 07-0018 4 Screw, HHC, Gr8, 3/8-16 x 1 07-0253 2 Caster, 5 inch Diameter 07-2952 1 Screw, HFH, CL10.9, M6-1 x 20 07-3273 8 Washer, Lock, Split, Medium, 5/16 07-3275 8 Washer, Flat, Gr8, 5/16 07-3278 8 Nut, Hex, Gr8, 5/16-18 07-3279 8 Washer, Flat, Gr8, 3/8 07-3280 8 Bolt, Carriage, Gr5, 5/16-18 x 3/4 07-3728 1 Washer, Flat, CL8.8, M6 10. 07-3730 1 Washer, Lock, Split, Medium, M6 11. 07-4036 4 Nut, Hex, Nylock, 3/8-16 12. 07-4669 1 Screw, HHC, CL10.9, M6-1 x 60mm 13. 13-15716...
  • Page 28: Bolt Torque Specifications

    BolT ToRQue SPeCiFiCaTioNS 51-4008...
  • Page 29: Glossary

    GloSSaRy angle or angle assembly - portion of the sweeper qty - quantity. that allows the brush head assembly to angle. rpm - revolutions per minute. brush head assembly - assembly that includes the core, hood, and brush frame. rear - side that is in the rear when facing the normal forward direction of travel of the machine.
  • Page 30: Warranty

    WaRRaNTy limited Warranty except for the excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the warranty Period, in accordance with and subject to the terms and conditions of this Limited warranty. excluded Products.

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