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TB Series Tow Behind Sweeper Sweepster Serial Number_________________________ Manual Number: 51-4065 Release Date: July 2009 Serial Number 0930001 and Up 51-4065 1-800-456-7100 www.paladinlcg.com Sweepster 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America...
If you have any questions about information in this CaUTiON! THiS STaTEMENT iS USED manual or need to order parts, please call, write, fax WHERE MiNOR iNJURy COUlD or e-mail SweePSteR. RESUlT if THE iNSTRUCTiONS aRE NOT fOllOWED PROPERly. Sweepster 2800 North Zeeb Road...
GENERal SafETy PRECaUTiONS GENERal SafETy PRECaUTiONS WaRNiNG! PROTECT aGaiNST flyiNG WaRNiNG! REaD MaNUal PRiOR TO DEBRiS iNSTall Always wear proper safety glasses, Improper installation, operation, goggles or a face shield when driving or maintenance of this equipment pins in or out or when operation could result in serious injury or causes dust, flying debris, or any other death.
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GENERal SafETy PRECaUTiONS GENERal SafETy PRECaUTiONS CONTiNUED CONTiNUED • wear safety glasses, protective clothing, and use a sound piece of • wear the protective clothing cardboard or wood when equipment specified by the tool searching for hydraulic leaks. manufacturer. DO NOT USE yOUR HaNDS! SEE illUSTRaTiON.
4. Safety signs are available, free of charge, from 4. Apply the safety sign to the position shown in your dealer or from SweePSteR. the diagram above and smooth out any bubbles. 51-4065...
Repair damaged or loose lines, tubes and hoses. tire rating. Leaks can cause fires. See your SweePSteR •Remove from the sweeping area all property dealer for repair or replacement parts. that could be damaged by flying debris.
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Before Each Use Perform daily maintenance as indicated in •before leaving the operators area for any Maintenance Schedule. reason, lower the sweeper to the ground. Stop the prime mover engine, set the brakes and Run the prime mover and sweeper at a low idle. remove the key from the ignition.
STORaGE Brush, Engine & Travel Speeds NOTiCE! Do not store the sweeper with weight on the brush. weight will vary brush, engine and travel speeds to match deform the bristles, destroying the sweeping conditions. sweeping effectiveness. large areas Do not store polypropylene brushes in direct sunlight.
lEVEliNG Level the sweeper for even brush wear and effective use. CaUTiON! avoid injury. Before adjusting the sweeper, always turn off the sweeper and the prime mover engine and remove the key. 1. Move the sweeper to a flat, paved surface. 2.
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lEVEliNG high high high high figure 1 figure 3 high high high high figure 2 figure 4 7. Measure to see if the brush head assembly is Plate swing - to correct leveling problems level when shown in: angled. first, angle the brush head to the right. Measure •...
MaiNTENaNCE Brush Pattern A properly adjusted brush offers the best sweeper performance. to check the brush pattern: 1. Move the sweeper to a dusty, flat surface. 2. Set the prime movers parking brake and leave the engine running. 3. Start the sweeper at a slow speed; then, lower it so the boom arms bottom out.
REPlaCiNG BRUSH SECTiONS 1. Remove motor mount screws. Retain hardware for reinstallation. Remove motor mount(s). 2. Remove bearing mounting plate screws from side. Retain hardware for reinstallation. (Single motor only) 3. Lift sweeper frame leaving core on ground. 4. Remove core from brush head assembly. Remove plate ring core end.
lUBRiCaTiON POiNTS the following grease fittings should be greased before each use. See figure for locations. 1. Parallel Link Pins ( 4 fittings ) 2. outside bearing ( 1 fitting ) 51-4065...
TROUBlESHOOTiNG Brush Head assembly Problem Possible Cause Possible Solution brush rotates wrong direction hoses installed incorrectly Switch hoses at brush head tubes brush slows or stops when brush pattern too wide Adjust brush pattern to 2-4 inches sweeping (51-101mm) wide: see Maintenance Adjusting brush Pattern travel speed too fast travel no more than 5 mph (8...
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1 1/2 turns; tighten jam nut electric valve - Dirt or debris in contact Sweepster technical spools Service enabler valve not working check electrical connections hydraulic cylinder extends or...
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Disconnect and reconnect; Replace correctly with high flow quick couplers hydraulic motor seals leak back pressure exceeds contact Sweepster 1000psi Motor is failing high number of hours on motor; contact dealer to rebuild or replace 51-4065...
BRUSH HEaD aSSEMBly SiNGlE MOTOR NOTE: TOP PORT PRESSURE BOTTOM PORT RETURN item Part Description 1. 28-10095-7 1 Assembly, core 10 (7 ft) 28-10095-8 1 Assembly, core 10 (8 ft) 28-10095-9 1 Assembly, core 10 (9 ft) 2. 28-10309-7 1 Assembly, brush frame ( 7 ft ) 28-10309-8 1 Assembly, brush frame ( 8 ft )
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BRUSH HEaD aSSEMBly DUal MOTOR NOTE: TOP PORT PRESSURE BOTTOM PORT RETURN item Part Description 1. 28-10095-7 1 Assembly, core ( 7 ft ) 28-10095-8 1 Assembly, core ( 8 ft ) 28-10095-9 1 Assembly, core ( 9 ft ) 2.
MONaRCH ValVE POSITION MONARCH HERE FOR HONDA & ROBIN Item Part NO. ¦¦¦¦¦ ENGINE AND KUBOTA WITH 03-1733 SYS, HYD, MONARCH, HORZ, M682 GEAR PUMP 03-1928-1 CYL, HYD, 3 BORE, 4 1/2 STROKE 03-1932 FTG , VENT, 9/16 MOR W/ BELL CAP 03-2093 HOSE, 3/8 X 48, 1W, 3/8FFS, 3/8FFS 03-2115...
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CONTROl BOX - HyDROSTaTiC/iGNiTiON/THROTTlE/GlOW PlUG/SWiNG/lifT/RUN/SPRiNKlER 07-7054 BATT THROTTLE 07-7076 GLOW 07-1305 PLUG 3AMP 07-0343 SPRINKLER 07-0351A BRUSH SWING 07-3838 07-0351A LIFT 6AMP item Part Description 1. 07-0343 Switch, Toggle, 2 Position Wire/ Control Junction Box 2. 07-0351A Switch, Toggle, 6 Prong Terminal Box Wire function Wire Color 3. 07-0812 Terminal, Connector, 1/4 Female, 16-14 Number...
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CONTROl BOX - POWER/SWiNG/lifT/SPRiNKlER POWER 07-0343 SPRINKLER 07-0351A 07-0351A SWING LIFT Wire/ Control Junction Box Terminal Box Wire function Wire Color Number Color Going Out black w/Red Start black w/Red Right Swing blue Lift blue orange-yellow Lower orange/yellow white battery white Green Left Swing...
MaNifOlD ValVE - RUN/SWiNG/lifT #9 ORANGE W/BLACK #4 ORANGE A PORT= RIGHT (ROD) ENABLER B PORT= LEFT (BARRELL) #3 BLUE #2 RED TO ENABLER #6 GREEN 07-2709 JUMP JUMP FROM#6 FROM #2 JUMP FROM#3 MaNifOlD ValVE - RUN WiTH REliEf Wire/ Control Junction Box...
BRUSH RUN, HyDROSTaTiC PUMP Wire/ Control Junction Box Terminal Box Wire function Wire Color Number Color Going Out black w/Red Start black w/Red Right Swing blue Lift blue orange-yellow Lower orange/yellow white battery white Green Left Swing Green Red w/ black brush control Red w/black blue w/black...
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WiRiNG fOR MONaRCH SySTEM 03-4763 VENT PLUG BLACK#12 GREEN#6 YELLOW#4 BLUE#3 RED#2 WiRiNG fOR KUBOTa DiESEl GLOW PLUG STARTER 07-2226 RELAY RELAY TO STARTER 10GA (BLACK) TO GLOW PLUG BATT. 10GA (WHITE) (STARTER) BATTERY 10GA (RED) (STARTER) 10GA (RED) 07-2226 10GA BLACK FROM ¦¦¦¦¦¦...
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WiRiNG fOR KUBOTa WG972 IGNITION RELAY #11 FROM JUNCTION BOX STARTER CARB FROM JUNCTION 07-2226 RELAY TO STARTER 10GA (BLACK) ¦¦¦¦¦ HARNESS INGITER 10GA (RED) 10GA BLACK FROM STARTER RELAY BLACK FUEL PUMP CENTER 07-5356 WHITE W/BLACK POST STARTER 07-5142 51-4065...
BOlT TORQUE SPECifiCaTiONS NOTE - Nylock nuts are utilized when greater resistance to vibrating loose is required, and greater operating temperatures are not a factor. In addition, like lock nuts, nylock nuts have a safety feature that if the bolt does vibrate loose, the nut will remain on the screw. Install nylock nuts to the standard torque shown above.
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HyDRaUliC TORQUE SPECifiCaTiONS face Seal: assembly, Tube to fitting NOTiCE - face seal fittings have the most reliable sealing method and therefore, should be used whenever possible. installation 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials. 2.
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HyDRaUliC TORQUE SPECifiCaTiONS Straight Thread O-ring fitting: assembly, fitting to Port NOTE - Straight thread o-ring fittings are utilized to adapt hydraulic systems to motors, pumps, cylinders, and valves. installation (adjustable fitting) 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials. 2.
GlOSSaRy angle or angle assembly - portion of the sweeper lift cylinder - means of raising the brush head assembly hydraulically. that allows the brush head assembly to angle. BP - black pipe. lps - liters per second. brush head assembly - assembly that includes the M - male.
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GlOSSaRy section - single brush wafer. section set - replacement brush wafers. sprinkler system - system that sprays water ahead of the sweeper used to reduce dust. sprinkler tank - assembly that includes the water reservoir and mounting used in a sprinkler system. stands - devices designed to keep the components off the ground when the sweeper is dismounted.
WaRRaNTy limited Warranty except for the excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the warranty Period, in accordance with and subject to the terms and conditions of this Limited warranty. excluded Products.
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