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Related Manuals for Sweepster CS Series
Summary of Contents for Sweepster CS Series
- Page 1 CS Series Model 203/204 Container Sweeper Sweepster Serial Number_________________________ Manual Number: 51-4034 Release Date: November 10, 2008 Serial Number 0733001 and Up 800-456-7100 www.paladinlcg.com Sweepster 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America 51-4034...
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Page 3: Table Of Contents
TablE Of CONTENTS INtRoDUctIoN ............................4 SAfety StAteMeNtS ..........................4 GeNeRAL SAfety PRecAUtIoNS......................5-6 SAfety SIGNS & LAbeLS .........................7 SeRvIce & RePAIR - SAfety ........................8 oPeRAtIoN ..............................8 StoRAGe ..............................10 PRoDUct INfoRMAtIoN ........................11 LUbRIcAtIoN PoINtS ..........................12 MAINteNANce ............................13 RePLAcING bRUSh SectIoNS ......................14 MAINteNANce ScheDULe ........................15 MAINteNANce RecoRD .........................16 tRoUbLeShootING ..........................17-18 hoPPeR ASSeMbLy ..........................19... -
Page 4: Introduction
If you have any questions about information in this CaUTiON THiS STaTEMENT iS USED manual or need to order parts, please call, write, fax WHERE MiNOR iNJURy COUlD or e-mail SweePSteR. RESUlT if THE iNSTRUCTiONS aRE NOT fOllOWED PROPERly. Sweepster 2800 North Zeeb Road... -
Page 5: General Safety Precautions
GENERal SafETy PRECaUTiONS GENERal SafETy PRECaUTiONS WaRNiNG PROTECT aGaiNST flyiNG WaRNiNG REaD MaNUal PRiOR TO DEbRiS iNSTall Always wear proper safety glasses, Improper installation, operation, goggles or a face shield when driving or maintenance of this equipment pins in or out or when operation could result in serious injury or causes dust, flying debris, or any other death. - Page 6 GENERal SafETy PRECaUTiONS GENERal SafETy PRECaUTiONS CONTiNUED CONTiNUED • wear safety glasses, protective clothing, and use a sound piece of • wear the protective clothing cardboard or wood when equipment specified by the tool searching for hydraulic leaks. manufacturer. DO NOT USE yOUR HaNDS! SEE illUSTRaTiON.
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Page 7: Safety Signs & Labels
4. Safety signs are available, free of charge, from 4. Apply the safety sign to the position shown in your dealer or from SweePSteR. the diagram above and smooth out any bubbles. 51-4034... -
Page 8: Service & Repair - Safety
Repair damaged or loose lines, tubes and hoses. tire rating. Leaks can cause fires. See your SweePSteR dealer for repair or replacement parts. •Remove from the sweeping area all property that could be damaged by flying debris. - Page 9 WaRNiNG - aVOiD SERiOUS iNJURy. check make corrections, if necessary, before using the for large objects that could harm the sweeper. operator or others if thrown by the sweeper. Remove these items before while operating sweeper: operating. •when operating sweeper, adhere to all •carry the sweeper low to the ground for government rules, local laws and other good visibility and stability.
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Page 10: Storage
STORaGE To Close Hopper: NOTiCE Do not store the sweeper with Pressurize “P” port, broom will start and dump weight on the brush. weight will cylinders will retract closing hopper. casters must deform the bristles, destroying the be 6” above ground to prevent damage. sweeping effectiveness. -
Page 11: Product Information
PRODUCT iNfORMaTiON Specifications and Model views overall Length overall width cS26 cS32 (203) (204) weight without quick Attach 1080 lb 6 ft ------- ----- 1260 lb 7ft 1705 lb 8 ft 1440 lb 8ft 1918 lb 9 ft Sweeping width 72 in 6 ft -------... -
Page 12: Lubrication Points
lUbRiCaTiON POiNTS the following grease fittings should be greased before each use. See figure for locations. 1. caster ( 2 fittings each ) 2. Parallel Link Pins ( 4 fittings ) 3. outside bearing ( 1 fitting ) Inside bearing ( 1 fitting ) 51-4034... -
Page 13: Maintenance
MaiNTENaNCE brush Pattern A properly adjusted brush offers the best sweeper performance. to check the brush pattern: 1. Move the sweeper to a dusty, flat surface. 2. Set the prime movers parking brake and leave the engine running. 3. Start the sweeper at a slow speed; then, lower it so the boom arms bottom out. -
Page 14: Replacing Brush Sections
REPlaCiNG bRUSH SECTiONS 1. open hopper and install hopper lockout pin. 8. Re-attach the core hat plate. 2. Remove three lock pins for motor mount. Retain 9. Lay core on ground and roll back into sweeper hardware for reinstallation. Remove motor body. -
Page 15: Maintenance Schedule
- check cleanliness Hardware -tighten Oil Cleanliness Requirements NOTiCE - All hydraulic fluid shall be filtered before use in any Sweepster product. Sweepster recommends that the fluid used in its hydraulic components be maintained at 20/18/13 per ISo cleanliness code 4406. -
Page 16: Maintenance Record
MaiNTENaNCE RECORD Date Performed by Comments Maintenance Procedure Performed 51-4034... -
Page 17: Troubleshooting
TROUblESHOOTiNG brush Head assembly Problem Possible cause Motor for pick-up broom will not operate Auxiliary hydraulics control on prime mover is activated in the wrong position hoses improperly connected to prime mover hoses on prime mover are obstructed hoses on broom are obstructed the motor has failed Sluggish broom operation Insufficient oil flow from the prime mover... - Page 18 TROUblESHOOTiNG Hydraulic assembly Problem Possible Cause excessive hydraulic oil temperature Low hydraulic oil level on the prime mover hydraulic hoses are obstructed hydraulic oil is dirty quick couplers are loose hydraulic quick coupler leaks quick coupler poppet is unseated ...
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Page 19: Hopper Assembly
HOPPER aSSEMbly item Part Description item Part Description 1. 07-0244 Pin, Lynch, 1/4 16. 1 3-15648-3 Plate, Retainer, Flap, (6’) (CS26) 2. 07-3736 Washer, Flat, CL8.8, M8 (6’) 13-15648-3 Plate, Retainer, Flap, (7’) (CS26) 07-3736 Washer, Flat, CL8.8, M8 (7’) 13-15648-3 Plate, Retainer, Flap, (8’) (CS26/32) -
Page 20: Body Assembly
bODy aSSEMbly item Part Description item Part Description 32. 13-15633 2 Plate, Mounting, Motor (CS26) 1. 07-0146 2 Nut, Hex, Nylock, Gr2, 3/4-10 13-15888 2 Plate, Mounting, Motor (CS32) 2. 0 7-0223 4 Fitting, Zerk, Straight, 1/8NPT 33. 13-15635 2 Plate, Core, Adjustment 3. 07-0244 18 Pin, Lynch, 1/4 34. 13-15636 2 Plate, Spacer, Core, Adjustment 4. 07-2484 1 Toplink, 5/8 Balls, 12 7/8C x 18 1/4E 35. 13-15638 2 Plate, Guard, Side (CS26) 5. 07-3064 2 Screw, HHC, Gr8, 3/4-10 x 2 13-15905 2 Plate, Guard, Side (CS32) - Page 21 bODy aSSEMbly 51-4034...
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Page 22: Motor Assembly
MOTOR aSSEMbly item Part Description 1. 03-5613 Motor, 28.3 CID, 1.25, 3K 2. 07-3747 Washer, Lock, Split, Medium, M10 3. 07-3749 Screw, HHC, CL10.9, M10-1.5 x 30mm 4. 07-3754 Washer, Flat, CL8.8, M12 5. 07-4610 Nut, Hex, Lock, CL10.9, M12-1.75 6. 07-6683 Screw, HHC, CL10.9, M12-1.75 x 65mm 7. 13-14086 Plate, Handle, Motor 8. 13-15206 Hub, Hex, 2 1/2 x 1 1/4, Tapered Bore x 3.75 9. 13-15264 Plate, Mounting, Motor 10. 13-16225 Plate, Receiver, Hex, 2.5... -
Page 23: Idler Assembly
iDlER aSSEMbly item Part Description 1. 07-3747 Washer, Lock, Split, Medium, M10 2. 07-3749 Screw, HHC, CL10.9, M10-1.5 x 30mm 3. 07-3842 Ring, Snap 4. 07-4610 Nut, Hex, Lock, CL10.9, M12-1.75 5. 07-6196 Ring, Retaining, 2.75 6. 07-6683 Screw, HHC, CL10.9, M12-1.75 x 65mm 7. 08-0067 Bearing, 1 1/4, 4 Bolt, Black 8. 13-14135 Hub, Hex, 2 1/2, Single Motor 9. 13-15812 Plate, Mounting, Bearing, Core 10. 13-16225 Plate, Receiver, Hex, 2.5... -
Page 24: Hydraulic Assemblies
HyDRaUliC aSSEMbly SiNGlE MOTOR FLOW IN (PRESSURE) "P" PORT FLOW OUT (RETURN) "T" PORT "B" PORT "M2" PORT "M2" PORT "A" PORT "A" PORT "B" PORT item Part Description 1. 03-1949 Fitting, 10MB, 12MF 2. 03-2035 Fitting, 16MB, 12MF 3. 03-2092 Fitting, Elbow, HP, 90°, 9/16MOR, 3/8MFS 4. 03-2177 Elbow, 90º, 12MB-12MF 5. 03-2782 Cylinder, Hydraulic, 1 3/4 Bore, 7 Stroke... - Page 25 HyDRaUliC aSSEMbly DUal MOTOR FLOW OUT (RETURN) DETAIL A FLOW IN (PRESSURE) "T" PORT "P" PORT "M2" PORT "A" PORT "B" PORT "B" PORT "A" PORT "M2" PORT item Part Description 1. 03-1949 Fitting, 10MB, 12MF 2. 03-2092 Fitting, Elbow, HP, 90°, 9/16MOR, 3/8MFS 3. 03-2177 Elbow, 90º, 12MB-12MF 4. 03-2782 Cylinder, Hydraulic, 1 3/4 Bore, 7 Stroke 5. 03-3410...
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Page 26: Sprinkler Kits
SPRiNKlER KiT 25 GallON Replacement Parts for 03-1326 : 07-6565 fan Shroud 07-6566 Grommet Kit 07-6567 Mounting Kit Replacement Parts for 07-3150 : 07-3417 cap tank 07-5140 outlet fitting Replacement Parts for LAf8316 : 07-7492 Switch 07-1824 Rubber boot 07-3152 circuit breaker item Part Description... - Page 27 SPRiNKlER KiT 85 GallON item Part Description item Part Description 1. 03-0457 Fitting, Barb, Nylon, 3/8, 3/8MP 2. 03-1226 Fitting, Barb, HP, 5/8, 1/2MP 21. 07-7164 Fitting, 3/4MP, 1/2MP, Nylon 3. 03-1326 Pump, Flojet, Water, 2.1gpm, 12 Volt 22. 07-7165 Fitting, Street Elbow, 3/4, Nylon 4. 03-1392 Valve, Shut-Off, Ball 1/2 23. 09-0028 Hose, Heater, 5/8 5. 03-3537 O-Ring, #8 Face Seal 24. 09-0202 Strap, Water Tank, 34 Inch 6. 07-0413 Nozzle, Cap, Nylon 25. 13-10075 Rubber, Neoprene, Tank Pad 7. 07-0414...
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Page 28: Gutterbroom Kits
25 37 SiNGlE GUTTERbROOM KiT 16 38 STOP LOCATIONS (CS32) RIGHT SIDE STOP LOCATIONS (CS26) LEFT SIDE STOP LOCATIONS (CS26) 11 13 19 22 36 25 37 item Part Description item Part Description 24. 07-5054 Link, Quick, 3/16 STOP LOCATIONS (CS32) 01-0523 Gutterbroom, Ecolo, 13, Wire 25. 07-5149 Bolt, Carriage, CL8.8, M10-1.5 x 40mm... - Page 29 26 38 10 7 DUal GUTTERbROOM KiT 30 36 25 STOP LOCATIONS (CS32) RIGHT SIDE STOP LOCATIONS (CS26) LEFT SIDE STOP LOCATIONS (CS26) 31 12 20 23 37 26 38 10 7 Replacement Part for 03-5611 : 03-5643 Seal Kit STOP LOCATIONS (CS32) item Part Description...
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Page 30: Vacuum Adapter Assembly
VaCUUM aDaPTER aSSEMbly item Part Description 1. 07-3736 Washer, Flat, CL8.8, M8 2. 07-3741 Screw, HHC, CL10.9, M8-1.25 x 35mm 3. 09-0282 12.1 Rubber, Neoprene, Blend, Foam, 1/2 x 1, Adhesive Back 4. 13-16016 Weld, Adapter, Vacuum 51-4034... -
Page 31: Bolt Torque Specifications
bOlT TORQUE SPECifiCaTiONS NOTE - Nylock nuts are utilized when greater resistance to vibrating loose is required, and greater operating temperatures are not a factor. In addition, like lock nuts, nylock nuts have a safety feature that if the bolt does vibrate loose, the nut will remain on the screw. Install nylock nuts to the standard torque shown above. -
Page 32: Hydraulic Torque Specifications
HyDRaUliC TORQUE SPECifiCaTiONS face Seal: assembly, Tube to fitting NOTiCE - face seal fittings have the most reliable sealing method and therefore, should be used whenever possible. installation 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials. 2. - Page 33 HyDRaUliC TORQUE SPECifiCaTiONS Straight Thread O-ring fitting: assembly, fitting to Port NOTE - Straight thread o-ring fittings are utilized to adapt hydraulic systems to motors, pumps, cylinders, and valves. installation (adjustable fitting) 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials. 2.
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Page 34: Glossary
GlOSSaRy lift cylinder - means of raising the brush head angle or angle assembly - portion of the sweeper that allows the brush head assembly to angle. assembly hydraulically. lps - liters per second. bP - black pipe. M - male. brush head assembly - assembly that includes the core, hood, and brush frame. - Page 35 GlOSSaRy section - single brush wafer. section set - replacement brush wafers. sprinkler system - system that sprays water ahead of the sweeper used to reduce dust. sprinkler tank - assembly that includes the water reservoir and mounting used in a sprinkler system. stands - devices designed to keep the components off the ground when the sweeper is dismounted.
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Page 36: Warranty
WaRRaNTy limited Warranty except for the excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the warranty Period, in accordance with and subject to the terms and conditions of this Limited warranty. excluded Products.
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