Sweepster 205 Series Operator And Parts Manual
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Sweepster 205 Series Operator And Parts Manual

Sb hopper broom cold planer special
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OPERATOR'S AND PARTS MANUAL
Serial Number: ___________________
Model Number: ___________________
800-456-7100 I www.paladinattachments.com
205 Series
SB Hopper Broom
Cold Planer Special
2800 N. Zeeb Rd., Dexter, MI. 48130, United States of America Copyright ©
Manual Number: 51-4178
Release Date: January 2014
Serial Number: 0913001 & Up
Rev. 1
1

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  • Page 1 OPERATOR’S AND PARTS MANUAL 205 Series SB Hopper Broom Cold Planer Special Serial Number: ___________________ Manual Number: 51-4178 Release Date: January 2014 Model Number: ___________________ Serial Number: 0913001 & Up Rev. 1 800-456-7100 I www.paladinattachments.com 2800 N. Zeeb Rd., Dexter, MI. 48130, United States of America Copyright ©...
  • Page 2 Notes...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ............................4 SAFETY STATEMENTS ..........................4 GENERAL SAFETY PRECAUTIONS......................5-6 SAFETY SIGNS & LABELS .........................7 SERVICE & REPAIR - SAFETY ........................8 OPERATION ..............................8 STORAGE ..............................10 PRODUCT INFORMATION ........................11 MAINTENANCE ............................12 REPLACING BRUSH SECTIONS ......................13 MAINTENANCE SCHEDULE ........................14 MAINTENANCE RECORD .........................15 TROUBLESHOOTING ..........................16-17 ADJUSTING THE GUTTERBROOM ......................18 CORE ASSEMBLY .............................20...

  • Page 4: Introduction

    If you have any questions about information in this CAUTION! THIS STATEMENT IS USED manual or need to order parts, please call, write, fax WHERE MINOR INJURY COULD or e-mail SWEEPSTER. RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. Sweepster 2800 North Zeeb Road...

  • Page 5: General Safety Precautions

    GENERAL SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST FLYING WARNING! READ MANUAL PRIOR TO DEBRIS INSTALL Always wear proper safety glasses, Improper installation, operation, goggles or a face shield when driving or maintenance of this equipment pins in or out or when operation could result in serious injury or causes dust, flying debris, or any death.
  • Page 6 GENERAL SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONS CONTINUED CONTINUED • Wear safety glasses, protective • Wear the protective clothing equipment specified by the tool clothing, and use a sound piece of cardboard or wood when manufacturer. searching for hydraulic leaks. DO NOT USE YOUR HANDS! WARNING! SAFELY OPERATE EQUIPMENT SEE ILLUSTRATION.

  • Page 7: Safety Signs & Labels

    4. Apply the safety sign to the position shown in 4. Safety signs are available, free of charge, from the diagram above and smooth out any bubbles. your dealer or from SWEEPSTER.

  • Page 8: Service & Repair - Safety

    Repair damaged or loose lines, tubes and hoses. tire rating. Leaks can cause fires. See your SWEEPSTER •Remove from the sweeping area all property dealer for repair or replacement parts. that could be damaged by flying debris.
  • Page 9 •Before leaving the operators area for any Run the prime mover and sweeper at a low idle. Check for hydraulic leaks or other problems and reason, lower the sweeper to the ground. Stop make corrections, if necessary, before using the the prime mover engine, set the brakes and remove the key from the ignition.

  • Page 10: Storage

    Brush, Engine & Travel Speeds Vary brush, engine and travel speeds to match sweeping conditions. Dirt & Gravel To keep dust at a minimum, plan sweeping for days when it is overcast and humid or after it has rained. Also, sweep so the wind blows at your back. BRUSH ROTATION Low brush speeds and moderate travel speeds work...

  • Page 11: Product Information

    OVERALL WIDTH PRODUCT INFORMATION Specifications OVERALL HEIGHT OVERALL WIDTH HORZ. CENTER GRAVITY OVERALL LENGTH Overall Height 28.8 inches ( all models ) OVERALL 74.4 inches 5 ft HEIGHT Overall Width 86.4 inches 6 ft 98.4 inches 7 ft HORZ. Overall Length 61.0 inches ( all models ) CENTER 60.0 inches 5 ft...

  • Page 12: Maintenance

    MAINTENANCE Brush Pattern Adjusting Brush Pattern A properly adjusted brush offers the best sweeper 1. Loosen the bottom 1 inch nut. performance. To check the brush pattern: 2. Adjust the top 1 inch nut to set the pattern. Tighten (clockwise) to increase pattern. 1.

  • Page 13: Replacing Brush Sections

    REPLACING BRUSH SECTIONS 1. Remove the side flaps. Retain hardware for reinstallation. 2. Remove motor mount lynch pins. Retain pins for reinstallation. Remove motor assembly. Do not tangle hoses. Fir st Sect ion 3. Remove bearing mount lynch pins. Retain pins figure 1 for reinstallation.

  • Page 14: Maintenance Schedule

    NOTICE! All hydraulic fluid shall be filtered damaged lines, tubes and hoses. Leaks can cause before use in any SWEEPSTER fires. See your Sweepster dealer for repair or product to obtain the cleanliness replacement parts. Check lines, tubes and hoses standard of ISO 4406:20/18/13, carefully. Do not use your hand to check for leaks.

  • Page 15: Maintenance Record

    MAINTENANCE RECORD Date Performed by Comments Maintenance Procedure Performed...

  • Page 16: Troubleshooting

    TROUBLESHOOTING Brush Head Assembly Problem Possible Cause Possible Solution Motor for broom will not operate Auxiliary hydraulics control on prime Verify controls. See prime mover is activated in the wrong position mover owners manual Hoses improperly connected to prime Connect hoses correctly to mover prime mover Hoses on prime mover are obstructed...

  • Page 17: Troubleshooting

    TROUBLESHOOTING Hydraulic Assembly Problem Possible Cause Possible Solution Add hydraulic fluid Excessive hydraulic oil Low hydraulic oil level on the prime temperature mover Hydraulic hoses are obstructed Clear obstructions in hoses Hydraulic oil and/or filter on prime Replace hydraulic oil and/or filter on mover are dirty prime mover Quick couplers are not properly seated Reconnect quick couplers properly...

  • Page 18: Adjusting The Gutterbroom

    ADJUSTING THE GUTTERBROOM Adjusting Gutterbroom Pattern Contact Area (Top View) Installed on left Installed on right When the gutterbroom height is properly adjusted, bristles contact the ground as shown in figure 1. To adjust the gutterbroom: 1. Lower the gutterbroom to the ground. 2.
  • Page 19 Notes...

  • Page 20: Core Assembly

    CORE ASSEMBLY Item Part Qty Description 07-3617 Nut, Insert, Hex, M6 x 1 07-3730 Washer, Lock, Split, Medium, M6 07-3731 Screw, HHC, CL10.9, M6-1 x 30MM 13-15657-5 Weld, Core, 8, 5 Ft 13-15657-6 Weld, Core, 8, 6 Ft 13-15657-7 Weld, Core, 8, 7 Ft 13-15662 Plate, Section, Retainer, 8 Not Shown:...

  • Page 21: Motor Assembly

    MOTOR ASSEMBLY Apply Loctite to motor shaft nut if removed. Service Parts for 03-6444 Motor 07-8215 Motor, Shaft, Lock, Nut 03-6468 Seal Kit 07-7529 Replacement Key Item Part Qty Description Service Parts for 03-6335 Motor 03-6444 Motor, 17.1 CID, 1.25 TPR (Serial #1231001 & Up) 07-8215 Motor, Shaft, Lock, Nut 03-6335 Motor, 24.7 CID, 1.25 TPR (Serial #1231001 &...

  • Page 22: Bearing Assembly

    BEARING ASSEMBLY Item Part Qty Description 07-2950 Bolt, Carriage, CL8.8, M8-1.25 x 20mm 07-3737 Nut, Hex, CL10, M8-1.25 07-3738 Washer, Lock, Split, Medium, M8 07-3747 Washer, Lock, Split, Medium, M10 07-3749 Screw, HHC, CL10.9, M10-1.5 x 30mm 07-3777 Screw, HHC, CL10.9, M8-1.25 x 20 08-0005 Flange, Bearing, 2 Hole 08-0037...
  • Page 23 BEARING ASSEMBLY COLD PLANER Item Part Qty Description 07-3737 Nut, Hex, CL10, M8-1.25 07-3738 Washer, Lock, Split, Medium, M8 07-3747 Washer, Lock, Split, Medium, M10 07-3749 Screw, HHC, CL10.9, M10-1.5 x 30mm 07-3777 Screw, HHC, CL10.9, M8-1.25 x 20 07-5933 Bolt, Carriage, CL8.8, M8-1.25 x 25mm 08-0029B Flange, Bearing, 2 Hole...

  • Page 24: Hood Assembly

    HOOD ASSEMBLY Item Part Qty Description Item Part Qty Description 03-5653 Hose, .50 x 120, 10FF, 12MB, 3500psi 18. 13-17035-5 Weld, Body (5 ft) 07-0159 Washer, Flat, Gr2, 1 13-17035-6 Weld, Body (6 ft) 13-17035-7 Weld, Body (7 ft) 07-1767 Tie, Plastic, 15 1/2, Black 19.

  • Page 25: Cutting Edge Kit

    CUTTING EDGE KIT Item Part Qty Description Contact Sweepster for your specific mounting. 28-10370-5 Kit, Cut, Edge, 5 ft 28-10370-6 Kit, Cut, Edge, 6 ft 28-10370-7 Kit, Cut, Edge, 7 ft...

  • Page 26: Gutterbroom

    GUTTERBROOM Assembly 28-10323 Item Part Qty Description 01-0523 Brush, Wire 01-0704 Brush, Poly 03-3481 Fitting, 10MB-8MF 03-4440 Hose, .5 x 126, 8FF-8FF, 3K, TC 03-4624 Fitting, 8MF-10FF 03-5377 Hose, .5 x 150, 8FF-8FF, 3K, AR 03-6443 Motor, 24 CID, (Serial # 1234001 & Up) 03-5611 Motor, 24.6 CID (Serial # 1233199 &...

  • Page 27: Gutterbroom

    GUTTERBROOM Assembly 28-10323 205 SERIES...

  • Page 28: Dust Suppression Kit

    DUST SUPPRESSION KIT Assembly 28-9139 12 Volt Assembly 28-9193 24 Volt Item Part Qty Description 03-0076 Fitting, Nipple, BP, Close, 3/8 03-0152 Fitting, Nipple, BP, Close, 1/2 03-0457 Fitting, Barb, Nylon, 3/8, 3/8MP 03-0819 Fitting, Reducerbushing, HP, 1/2, 3/8 03-1226 Fitting, Barb, HP, 5/8, 1/2MP 03-1326 Pump, Water, 2.1gpm, 12 Volt, 7 amp, 35psi...

  • Page 29: Dust Suppression Kit

    DUST SUPPRESSION KIT Assembly 28-9139 12 Volt Assembly 28-9193 24 Volt Connect: Yellow Wire to Red Wire Black Wire to Black Wire...

  • Page 30: Bolt Torque Specifications

    BOLT TORQUE SPECIFICATIONS BOLT TORQUE SPECIFICATION GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications, when special torques are not given. Always use grade 5 or better when replacing bolts. SAE BOLT TORQUE SPECIFICATIONS Note: The following torque values are for use with extreme pressure lubricants, plating or hard washer applications.

  • Page 31: Hydraulic Torque Specifications

    HYDRAULIC TORQUE SPECIFICATIONS Face Seal: Assembly, Tube to Fitting NOTICE! Face seal fittings have the most reliable sealing method and therefore, should be used whenever possible. Installation 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials. 2. Install proper SAE 0-ring to end of fitting if not already installed. Ensure 0-ring is fully seated and retained properly.
  • Page 32 HYDRAULIC TORQUE SPECIFICATIONS Straight Thread O-ring Fitting: Assembly, Fitting to Port Straight thread o-ring fittings are utilized to adapt hydraulic NOTE - systems to motors, pumps, cylinders, and valves. Installation (Adjustable Fitting) 1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials. 2.

  • Page 33: Warranty

    WARRANTY Limited Warranty Except for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty. Excluded Products.

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