Sign In
Upload
Manuals
Brands
Honda Manuals
Offroad Vehicle
Fourtrax TRX 250TM
Honda Fourtrax TRX 250TM Manuals
Manuals and User Guides for Honda Fourtrax TRX 250TM. We have
4
Honda Fourtrax TRX 250TM manuals available for free PDF download: Service Manual, Owner's Manual
Honda Fourtrax TRX 250TM Service Manual (411 pages)
2005-2011
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 44.89 MB
Table of Contents
Contents
2
Symbols
3
General Information
4
Service Rules
5
Model Identification
5
General Specifications
7
Lubrication System Specifications
9
Fuel System Specifications
9
Cylinder Head/Cylinder/Piston Specifications
10
Clutch Specifications
10
Crankshaft/Transmission Specifications
11
Front Wheel/Suspension/Steering Specifications
11
Rear Wheel/Suspension Specifications
11
Brake System Specifications
12
Rear Driving Mechanism Specifications
12
Battery/Charging System Specifications
12
Ignition System Specifications
12
Electric Starter Specifications
13
Lights/Switches Specifications
13
Standard Torque Values
14
Engine & Frame Torque Values
14
Lubrication & Seal Points
18
Cable & Harness Routing
22
Source of Emissions
33
Exhaust Emission Control System
33
Crankcase Emission Control System
33
Servicing the Honda
33
Noise Emission Control System
34
Rebuilt Engine
34
Emission Control Information Label
35
Frame/Body Panels/Exhaust System
36
Frame/Body Panels/Exhaust System Service Information
37
Frame/Body Panels/Exhaust System Troubleshooting
37
Body Panel Locations
38
Seat Removal
39
Seat Installation
39
Trim Clip Removal and Retaining Procedure
39
Fuel Tank Cover
40
Side Covers
41
Front Carrier/Carry Pipe
42
Front Fender Removal
43
Front Fender Disassembly
43
Front Mudguard
44
Center Mudguard
45
Step Bar
46
Rear Carrier
46
Rear Fender
47
Handlebar Cover
47
Exhaust System Removal
48
Muffler
48
Exhaust Pipe
48
Exhaust System Disassembly
49
Exhaust System Assembly
49
Exhaust System Installation
49
Maintenance
52
Maintenance Service Information
53
Maintenance Schedule
55
Fuel Hose
56
Throttle Operation
56
Carburetor Choke
57
Air Cleaner
57
Dust Cover
58
Air Cleaner Housing Drain Plug
59
Spark Plug Inspection
59
Valve Clearance
60
Reusing Spark Plug
60
Replacing a Spark Plug
60
Engine Oil Level Inspection
62
Engine Oil Change
63
Engine Oil Strainer Screen
64
Engine Oil Centrifugal Filter
64
Engine Idle Speed
65
Rear Final Gear Case Oil
65
Oil Level Check
65
Brake Fluid
67
Brake Shoe Wear
67
Front Brake
67
Rear Brake
67
Brake Light Switch
68
Brake System
68
Reverse Lock System
70
Skid Plates/Engine Guard
71
Clutch System
71
Suspension
72
Swingarm Bearings
72
Cleaning Spark Arrester
72
Nuts, Bolts, Fasteners
73
Wheels/Tires
73
Steering Shaft Holder Bearing
73
Steering System
74
Toe
74
Lubrication System
76
Lubrication System Diagram
77
Lubrication System Service Information
78
Lubrication System Troubleshooting
78
Oil Pump Removal/Disassembly
79
Oil Pump Inspection
79
Oil Pump Assembly
81
Oil Pump Installation
82
Oil Cooler Removal
83
Oil Cooler Inspection
84
Oil Cooler Installation
84
Fuel System
86
Fuel System Component Location
87
Fuel System Service Information
88
Fuel System Troubleshooting
89
Air Cleaner Housing Removal
90
Carburettor Removal
91
Air Cleaner Housing Installation
91
Throttle Valve
91
Carburetor Body
92
Carburetor Disassembly
93
Carburetor Assembly
96
Float Level Inspection
97
Carburetor Installation
99
Pilot Screw Adjustment
101
High Altitude Adjustment Specifications
102
Fuel Tank Removal
103
Fuel Strainer Screen
104
Fuel Tank Installation
105
Engine Removal/Installation Component Location
109
Engine Removal/Installation Service Information
110
Engine Removal
111
Engine Guards
111
Engine Installation
114
Cylinder Head/Valve
120
Cylinder Head/Valve Component Location
121
Cylinder Head/Valve Service Information
122
Cylinder Head/Valve Troubleshooting
124
Cylinder Compression
125
Cylinder Head Cover Removal
125
Cylinder Head Cover Disassembly
126
Cylinder Head Cover Inspection
127
Cylinder Head Cover Assembly
128
Cylinder Head Cover Installation
129
Cylinder Head Removal
130
Cylinder Head Disassembly/Inspection
131
Valve Spring
132
Valve/Valve Guide
132
Valve Guide Replacement
133
Valve Seat Inspection/Refacing
134
Cylinder Head Assembly
138
Cylinder Head Installation
139
Cylinder/Piston/Camshaft
142
Cylinder/Piston/Camshaft Component Location
143
Cylinder/Piston/Camshaft Service Information
144
Cylinder/Piston/Camshaft Troubleshooting
145
Cylinder Removal
146
Piston Removal
146
Cylinder/Piston Inspection
147
Piston Ring Installation
150
Piston Installation
150
Cylinder Installation
151
Camshaft Removal
152
Camshaft Inspection
153
Camshaft Installation
154
Cam Follower
154
Cam Chain Tensioner
154
Clutch/Gearshift Linkage
158
Clutch/Gearshift Linkage Component Location
159
Clutch/Gearshift Linkage Service Information
160
Clutch/Gearshift Linkage Tools
161
Clutch/Gearshift Linkage Troubleshooting
162
Front Crankcase Cover Removal
163
Bearing Replacement
164
Centrifugal Clutch Removal
164
Centrifugal Clutch Inspection
166
Drive Plate Boss
167
Weight Lining
167
Clutch Drum
167
Weight Spring/Clutch Spring
168
Centrifugal Clutch Assembly
169
Crankshaft at the Primary Drive Gear
169
Centrifugal Clutch Installation
171
Change Clutch Removal
172
Clutch Center
175
Clutch Disc
175
Clutch Plate
175
Clutch Outer
176
Front Crankcase Cover Installation
179
Gearshift Linkage Removal
181
Gearshift Linkage Inspection
183
Gearshift Linkage Installation
184
Reverse Stopper Shaft Removal
187
Alternator/Starter Clutch
190
Alternator/Starter Clutch Component Location
191
Alternator/Starter Clutch Service Information
192
Alternator/Starter Clutch Troubleshooting
192
Recoil Starter Removal
193
Recoil Starter Disassembly
193
A few Words about Safety
194
Service Information
194
Important Safety Precautions
194
Recoil Starter Assembly
195
Recoil Starter Installation
198
Alternator Cover Removal
198
Alternator Cover Disassembly
200
Flywheel/Starter Clutch Removal
201
Starter Clutch Inspection/Disassembly
202
Starter Clutch Assembly
203
Flywheel/Starter Clutch Installation
204
Alternator Installation
205
Alternator Assembly
205
Crankcase/Transmission/Crankshaft
209
Crankcase/Transmission/Crankshaft Component Location
210
Crankcase/Transmission/Crankshaft Service Information
211
Crankcase/Transmission/Crankshaft Troubleshooting
213
Crankcase Separation
214
Transmission Removal/Disassembly
215
Transmission Inspection
216
Crankcase Bearing Locations
219
Crankshaft Removal
223
Crankshaft Inspection
224
Crankshaft Bearing Replacement
224
Crankcase Assembly
225
Front Wheel/Suspension/Steering
229
Front Wheel/Suspension/Steering Component Location
230
Front Wheel/Suspension/Steering Service Information
231
Front Wheel/Suspension/Steering Tools
232
Front Wheel/Suspension/Steering Troubleshooting
233
Handlebar Removal
234
Handlebar Installation
235
Throttle Housing Disassembly
237
Throttle Housing Assembly
238
Front Wheel Removal
239
Front Wheel Installation
239
Tires Removal
239
Tire Repair
241
Tire Assembly
242
Tie-Rod/Knuckle Removal
243
Tie-Rod/Knuckle Inspection
245
Tie-Rod Assembly
246
Knuckle Installation
246
Tie-Rod Installation
247
Upper/Lower Arms Removal
248
Upper/Lower Arms Inspection
249
Ball Joint Replacement
249
Upper/Lower Arms Installation
251
Steering Shaft Removal
253
Steering Shaft Inspection
254
Steering Shaft Installation
256
Front Shock Absorber Removal
258
Front Shock Absorber Installation
258
Rear Wheel/Suspension
259
Rear Wheel/Suspension Component Location
260
Rear Wheel/Suspension Service Information
261
Rear Wheel/Suspension Tools
262
Rear Wheel/Suspension Troubleshooting
263
Rear Wheel Removal
264
Rear Wheel Installation
264
Hub Removal
264
Rear Wheel Hub Inspection
265
Hub Installation
265
Rear Shock Absorber Removal
266
Rear Shock Absorber Installation
266
Swingarm Removal
267
Swingarm Inspection
268
Pivot Bearing/Rear Axle Bearing Replacement
269
Brake System Component Location
276
Brake System Service Information
277
Brake System Tools
278
Brake System Troubleshooting
279
Brake Fluid Draining
280
Brake Fluid Filling/Bleeding
280
Brake Hose/Brake Pipe Inspection
282
Master Cylinder Disassembly
282
Master Cylinder Inspection
284
Master Cylinder Assembly
284
Brake Shoes/Wheel Cylinder/Adjuster Disassembly
286
Brake Drum Bearing Replacement
288
Wheel Cylinder/Adjuster Inspection
288
Front Brake Panel Inspection
289
Front Brake Waterproof Seal Inspection
290
Front Brake Waterproof Seal Assembly
290
Rear Brake Removal/Disassembly
293
Rear Brake Assembly/Installation
298
Brake Pedal Removal
303
Brake Pedal Installation
304
Rear Driving Mechanism
305
Rear Driving Mechanism Component Location
306
Rear Driving Mechanism Service Information
307
Rear Driving Mechanism Tools
308
Rear Driving Mechanism Troubleshooting
310
Rear Axle Removal
311
Rear Axle Inspection
311
Rear Axle Installation
311
Final Drive Removal
312
Gear Case Removal
312
Final Drive Inspection
313
Final Drive Disassembly/Inspection
313
Backlash Inspection
313
Gear Case Disassembly
314
Bearing Inspection
315
Gear Tooth Contact Pattern Check
315
Drive Pinion Removal
317
Drive Pinion Disassembly/Assembly
318
Pinion Needle Bearing Replacement
319
Case Bearing Replacement
320
Drive Pinion Installation
323
Gear Case Assembly
324
Gear Case Installation
325
Rear Drive Shaft Removal
326
Rear Drive Shaft Inspection
327
Rear Drive Shaft Installation
327
Battery/Charging System
329
Battery/Charging System Component Location
330
Battery/Charging System Service Information
331
Battery/Charging System Troubleshooting
333
Battery Removal/Installation
334
Battery Voltage Inspection
334
Battery Testing
334
Battery Charging
335
Charging Voltage Inspection
336
Current Leakage Inspection
337
Alternator Charging Coil Inspection
337
Regulator/Rectifier System Inspection
338
Regulator/Rectifier Removal/Installation
338
Ignition System
339
Ignition System Component Location
340
Ignition System Service Information
341
Ignition System Troubleshooting
342
No Spark at Spark Plug
342
Ignition System Inspection
343
Ignition Coil Primary Peak Voltage
343
Ignition Pulse Generator Peak Voltage
344
Alternator Exciter Coil Peak Voltage
345
Ignition Coil Removal/Installation
345
Ignition Timing
346
Ignition Pulse Generator Removal
346
Ignition Pulse Generator Installation
346
Electric Starter
349
Electric Starter Component Location
350
Electric Starter Service Information
351
Electric Starter Troubleshooting
352
Starter Motor Removal
353
Starter Motor Disassembly
353
Starter Motor Inspection
353
Starter Motor Assembly
356
Starter Motor Installation
358
Starter Relay Switch Operation Inspection
358
Starter Relay Switch Voltage Inspection
358
Continuity Inspection
359
Diode Removal
359
Diode Inspection
359
Diode Installation
359
Lights/Switches
361
Lights/Switches Component Location
362
Lights/Switches Service Information
363
Lights/Switches Troubleshooting
363
Tail/Stop Light Replacement
364
Headlight Bulb Replacement
364
Indicator Lamps Bulb Replacement
365
Ignition Switch Inspection
365
Handlebar Switches
366
Front Brake Lever Inspection
367
Front Brake Lever Replacement
367
Rear Brake Lever Inspection
367
Rear Brake Lever Replacement
367
Rear Brake Pedal Inspection
368
Rear Brake Pedal Replacement
368
Gear Position Switch Inspection
368
Vehicle Speed Sensor (te Model) Inspection
369
Vehicle Speed Sensor (te Model) Removal/Installation
370
Electric Shift Program (ESP: te Model)
371
Electric Shift Program (ESP: te Model) Component Location
372
Electric Shift Program (ESP: te Model) System Diagram
372
Electric Shift Program (ESP: te Model) Service Information
373
Before Starting Troubleshooting
374
Self Diagnosis Function
374
Retrieval/Erasure of Problem Code
374
Troubleshooting Chart
375
Diagnostic Troubleshooting
376
Angle Sensor System Inspection
387
Angle Sensor System Removal
388
Angle Sensor System Installation
389
Control Motor Removal
390
Control Motor Installation
391
Reduction Gears Removal
392
Reduction Gears Installation
392
Gearshift Switch System Inspection
393
Reverse Shift Switch Inspection
394
Reverse Shift Switch Removal/Installation
395
Wiring Diagrams
397
TM Model
399
TRX250TM Wiring Diagram
399
TE Model
400
TRX250TE Wiring Diagrams
400
Troubleshooting
401
Engine Does Not Start or Is Hard to Start
402
Engine Lacks Power
403
Poor Performance at Low and Idle Speed
405
Poor Performance at High Speed
406
Poor Handling
407
Index
409
Advertisement
Honda Fourtrax TRX 250TM Owner's Manual (224 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 5.25 MB
Table of Contents
Instruments & Controls
19
A few Words about Safety
6
ATV Safety
11
Important Safety Information
12
Safety Labels
15
Table of Contents
19
Operation Component Locations
21
Indicators & Displays
24
Multi-Function Display
27
Odometer
28
Tripmeter
28
Hourmeter
29
Digital Clock
30
Controls & Features
31
Fuel Valve
31
Choke Knob
32
Ignition Switch
33
Start Button
34
Engine Stop Switch
34
Headlight Switch
35
Headlight Dimmer Switch
35
Horn Button
35
Recoil Starter
36
Throttle Lever
37
Reverse Selector Knob
38
Front Brake Lever
39
Rear Brake Lever/Parking Brake Lever
39
Rear Brake Pedal
39
Parking Brake
40
Flag Pole Bracket
41
Trailer Hitch
42
Before Riding
43
Are You Ready to Ride
44
Protective Apparel
44
Rider Training
46
Age Recommendation
47
No Passengers
47
No Alcohol or Drugs
48
BEFORE RIDING (Cont'D)
49
Load Limits & Guidelines
52
Loading
52
Load Limits
53
Loading Guidelines
54
Accessories & Modifications
55
Accessories
55
Modifications
56
Is Your ATV Ready to Ride
49
Pre-Ride Inspection
49
Basic Operation & Riding
57
Safe Riding Precautions
59
Off-Road Use Only
59
Keep Hands and Feet on Controls
60
Control Speed
61
Use Care on Unfamiliar or Rough Terrain
62
Do Not Perform Stunts
63
Starting & Stopping the Engine
64
Preparation
64
Starting Procedure
65
Flooded Engine
68
How to Stop the Engine
68
Using the Recoil Starter
69
Shifting Gears
70
Riding in Reverse
72
Braking
74
Riding Your ATV
76
Making Turns
76
Skidding or Sliding
78
Riding up Hills
79
Riding down Hills
83
Crossing or Turning on Hills or Slopes
84
Riding over Obstacles
86
Riding through Water
87
Parking
88
Servicing Your Honda/Bef Ore You Service Your Honda
89
Bef Ore You Service Your Honda
89
The Importance of Maintenance
91
Maintenance Safety
92
Important Safety Precautions
93
Maintenance Schedule
94
Maintenance Procedures
96
Maintenance Record
98
Maintenance Component Locations
99
Tool Kit
102
Owner's Manual Storage
103
Seat Removal
104
Fuel
105
Servicing Your Honda
89
Service Procedures Fluids & Filters Fuel
105
Engine Oil
108
Oil Recommendation
109
Gear Case Oil
115
Air Cleaner
117
Throttle
122
Throttle Inspection
123
Carburetor Choke Cable & Knob
124
Clutch Adjustment
125
Clutch System
125
Reverse Lock System
126
Idle Speed Adjustment
127
Engine Idle Speed and Air-Fuel Mixture
127
Air-Fuel Mixture Adjustment
128
Spark Plug
129
Valves
132
Spark Arrester
133
Brakes
134
Tyres
149
Engine Guard & Skid Plates
155
Electrical Battery
156
Battery
156
Battery Charging
160
Appearance Care
161
Tips
165
Preparing for a Ride
166
What to Take to the Riding Area
166
What to Take on the Trail
167
Transporting Your Honda
168
Storing Your Honda
170
Preparation for Storage
171
Removal from Storage
173
You & the Environment
174
Taking Care of the Unexpected
175
General Guidelines
176
If Your Engine Quits or Won't Start
178
If You Have a Flat Tyre
181
If the High Oil Temperature Indicator Lights
184
If a Fuse Blows
185
If You Crash
187
If You Lose Your Key
188
If the Battery Is Low (or Dead)
189
If a Component Fails
190
Technical Information
191
Vehicle Identification
192
Specifications
194
Break-In Guidelines
198
High Altitude Carburetor Adjustment
199
Petrol Containing Alcohol
200
Table of Contents
202
Index
208
Manufacturer and Authorised Representative for Eu Market
221
Honda Fourtrax TRX 250TM Owner's Manual (229 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 6.24 MB
Advertisement
Honda Fourtrax TRX 250TM Owner's Manual (156 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 3.02 MB
Advertisement
Related Products
Honda TRX250TM FOURTRAX RECON 2004
Honda TRX250TE Fourtrax
Honda TRX250TE 2019
Honda TRX250TE1 2019
Honda FourTrax Recon TRX250TM 2019
Honda TRX250
Honda TRX250 1985
Honda TRX 250EX Sportrax 250EX
Honda TRX250X
Honda TRX 250EX 2007
Honda Categories
Motorcycle
Automobile
Lawn Mower
Offroad Vehicle
Engine
More Honda Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL