Blaze King PRINCESS PI1010A Operation & Installation Manual
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Blaze King PRINCESS PI1010A Operation & Installation Manual

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PRINCESS PI1010A
SOLID FUEL WOOD CATALYTIC STOVE
Th is heater meets the 2015 U.S. Environmental Protection Agency's particulate emission limits for wood heaters sold aft er May 15, 2015.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.
Report # 142-S-05-2
Th e authority having jurisdiction (such a municipal building department, fi re department, etc.) should be
consulted before installation to determine the need to obtain a permit.
OPERATION & INSTALLATION MANUAL
Manufactured By
Valley Comfort Systems Inc., 1290 Commercial Way, Penticton, BC, V2A 3H5, Canada
Phone: 250-493-7444  Fax: 250-493-5833  www.blazeking.com  info@blazeking.com
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
OM-PI1010A E V1.10
May 21, 2015

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Summary of Contents for Blaze King PRINCESS PI1010A

  • Page 1 PRINCESS PI1010A SOLID FUEL WOOD CATALYTIC STOVE Th is heater meets the 2015 U.S. Environmental Protection Agency’s particulate emission limits for wood heaters sold aft er May 15, 2015. Installer: Please complete the details on the back cover and leave this manual with the homeowner.

  • Page 2: Table Of Contents

    PI1010A Page 2 TABLE OF CONTENTS _____________________________________________________________ 4 INTRODUCTION _____________________________________________________________ 5 SPECIFICATIONS __________________________________________________________________ 5 EMISSIONS ______________________________________________________ 6 APPLIANCE DIMENSIONS APPLIANCE DIMENSIONS—Princess Insert PI1010A ..............6 ________________________________________________________ 7 CERTIFICATION LABEL ________________________________________________________ 8 SAFETY PRECAUTIONS _________________________________________________ 11 INSTALLATION INSTRUCTIONS FLOOR PROTECTION ........................11 PARTS INCLUDED WITH THE PRINCESS INSERT ..............
  • Page 3 PI1010A Page 3 TABLE OF CONTENTS cont. ______________________________________________________________ 32 MAINTENANCE RUN-AWAY OR CHIMNEY FIRE ....................32 CREOSOTE FORMATION AND REMOVAL .................. 32 CHIMNEY MAINTENANCE ......................33 FIRE EXTINGUISHERS AND SMOKE DETECTORS ..............33 ASH REMOVAL ..........................33 LOADING DOOR GASKET INSPECTION ..................

  • Page 4: Introduction

    PI1010A Page 4 INTRODUCTION • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED BY FEDERAL AND STATE LAWS. •...

  • Page 5: Specifications

    Th e combustor supplied with this heater is a Z4400G ceramic combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: in Canada in USA Blaze King Industries / Valley Comfort Systems Blaze King Industries Warranty Department, 1290 Commercial Way Warranty Department, 146A Street...

  • Page 6: Appliance Dimensions

    PI1010A Page 6 APPLIANCE DIMENSIONS APPLIANCE DIMENSIONS—Princess Insert PI1010A OM-PI1010A E V1.10 May 21, 2015...

  • Page 7: Certification Label

    EPA Cert. No 586 PREVENT HOUSE FIRES - Install and use only in accordance with Blaze King’s installation and operation instructions. Install and use in a code complying fi replace only. Contact local building or fi re offi cials about restrictions and installation inspection in your area.

  • Page 8: Safety Precautions

    Page 8 SAFETY PRECAUTIONS IF THIS BLAZE KING STOVE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
  • Page 9 PI1010A Page 9 SAFETY PRECAUTIONS cont. Never try to repair or replace any part of this appliance Do not place clothing or other unless instructions are given fl ammable items on or near in this manual. All other work this appliance. must be done by a trained technician.
  • Page 10 PI1010A Page 10 SAFETY PRECAUTIONS cont. This appliance is designed and approved for burning cord wood only. DO NOT burn trash, garbage; artifi cial or paper logs; gift wrappings; coal; lighter fl uids; chemical cleaners; chemical starters; treated or painted wood; salt water driftwood or foil-backed paper such as gum wrappers or cigarette packages;...

  • Page 11: Installation Instructions

    CAN CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”(1219 MM) FROM THE FRONT OF THE APPLIANCE. Blaze King grants no warranty, implied or stated, for the installation or maintenance of the appliance and assumes no responsibility of any consequential damage(s).

  • Page 12: Minimum Clearances For A Pi1010A

    PI1010A Page 12 INSTALLATION INSTRUCTIONS cont. MINIMUM CLEARANCES for a PI1010A (Measured from Insert/Stove Sides and Top) 22" (559 mm) 7" (178 mm) 7" (178 mm) Mi n imum 1" (25.4mm) A = 8" (203 m m) m easur e d from each side Clearance to o f the fuel loadi n g and ash rem oval open ings Combus tible...

  • Page 13: Combustion Air

    Blaze King therefore recommends vertical installations with a minimum length of 15’ from stove top to chimney cap. In insert applications Blaze King recommends insulated liners into all existing chimneys.

  • Page 14: Inspect Chimney

    PI1010A Page 14 INSTALLATION INSTRUCTIONS cont. INSPECT CHIMNEY Before connecting any wood-burning unit to an existing chimney, inspect the chimney to be sure that it is in good condition. Th ere must be no cracks or holes. Th e cross-sectional area can diff er from the fl ue collar as long as suffi cient draw is maintained and local codes and jurisdiction are observed..

  • Page 15: Stove Assembly

    3/8” NC nut. If required a 3/8” bolt of determined length can be threaded into these nuts to assist in leveling the unit. NOTE: Blaze King strongly recommends that you install a complete insulated stainless steel fl ue liner system. This...
  • Page 16 PI1010A Page 16 INSTALLATION INSTRUCTIONS cont. 4. Slide the unit into the fi replace opening and attach the chimney liner or fl ue connector system as required. Work through the opening above the unit where the top shroud panel will L-Brac kets X2 fi t.
  • Page 17 PI1010A Page 17 7. Hold the shroud top panel in place and slide the trim down over the shroud sides and top (see Fig. 5). 8. Secure the trim in place with 2 #10-sheet metal screws provided (see Fig. 6). OM-PI1010A E V1.10 May 21, 2015...

  • Page 18: Chimney

    PI1010A Page 18 INSTALLATION INSTRUCTIONS cont. CHIMNEY FACTORY-BUILT FIREPLACE In Canada and in the USA: Th is insert may be installed into a compliant factory built fi replace providing the chimney is lined from the outlet of the insert to the top of the chimney using an insulated stainless steel liner which meets UL1777 or ULC S635.

  • Page 19: Operating Instructions

    PI1010A Page 19 OPERATING INSTRUCTIONS YOUR FIRST FIRE! Th e following pages contain information on the major components and operation of your stove. Please take time to read about them as it will give you a better understanding of how your stove works. Th is understanding will help you to operate your stove properly thus will extend the life of your stove and allow you to get the highest effi ciencies from your stove.

  • Page 20: Selecting Wood

    PI1010A Page 20 OPERATING INSTRUCTIONS cont. SELECTING WOOD • THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLORED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. • HIGHER EFFICIENCIES AND LOWER EMISSIONS WILL GENERALLY RESULT WHEN BURNING AIR DRIED SEASONED WOODS, AS COMPARED TO WET, GREEN OR FRESHLY CUT WOODS.

  • Page 21: How To Use Moisture Meters

    Th e more seasoned (dry) the wood, the higher the effi ciency (less energy wasted on eliminating moisture during combustion). Operating your Blaze King at lower settings will result in higher effi ciencies as the fuel will undergo a more complete combustion.

  • Page 22: Lighting The Fire

    3. Open both the loading door and the bypass door (bypass handle pulled up). 4. Place 10 balls of non-glossy paper towards the front of the bottom of the fi rebox, or use a Blaze King fi re starter puck, then stack 20 pieces of kindling on top of the paper in a crisscross fashion (leaving air gaps in between sticks).

  • Page 23: Reloading Procedure (With The Catalyst Temperature In The Active Zone)

    PI1010A Page 23 OPERATING INSTRUCTIONS cont. DO NOT USE THE APPLIANCE WITHOUT A COMBUSTOR RELOADING PROCEDURE (with the catalyst temperature in the active zone) 1. Have your next load of wood ready before beginning. Turn the thermostat to HIGH and the fan(if fi tted) OFF.

  • Page 24: Optimal Thermostat Setting

    PI1010A Page 24 OPERATING INSTRUCTIONS cont. OPTIMAL THERMOSTAT SETTING Any thermostat position between LOW and HIGH will produce the desired clean burning characteristics. However, since each application can vary, you may fi nd it necessary to operate the thermostat to suit your application.

  • Page 25: Wood Burning In The Shoulder Season

    PI1010A Page 25 OPERATING INSTRUCTIONS cont. WOOD BURNING IN THE SHOULDER SEASON Th ere are things to consider if you decide to light a fi re in the spring and fall or when the outside temperature is milder, perhaps 55°F to 70°F (13°C to 21°C). As you light the fi re, with the loading door open, you may notice spillage, this is when a small amount of smoke comes back into the living space.

  • Page 26: Catalyst Monitoring

    Before condemning the combustor, read “THERMOMETER”. If, aft er cleaning has been performed, your combustor is still not working you can Contact Blaze King for a replacement combustor. Please read “REPLACEMENT PARTS” section in this owners’ manual.

  • Page 27: Catalytic Combustor, Troubleshooting

    Solution: Burn quality woods available in your area. If you decide the catalyst has been deactivated, replace combustor with a genuine Blaze King combustor (failure to do so will void your warranty). Severe Peeling OM-PI1010A E V1.10...
  • Page 28 PI1010A Page 28 CATALYST MONITORING cont. PROBLEM - CATALYST MASKING (The catalyst is coated with a layer of fl y-ash or soot which prevents catalytic activity) Possible Cause: Accumulation of fl y-ash Solution: Brush cooled combustor with a soft-bristled brush or vacuum lightly at least once per burning season.

  • Page 29: Catalytic Combustor, Replacement

    Blaze King dealer. 1. Th e removal of a Blaze King Catalytic combustor requires a small fl at blade screwdriver or pocket knife. Th e stove fi re must be out for at least 12 hours prior to the removal process.
  • Page 30 PI1010A Page 30 CATALYST MONITORING cont. Now that the combustor has been removed you’ll be able to see one stainless bypass retainer on each side. Th ese can remain in place and do not need to be removed. Th ese clips are not fi xed in position and can fall into the fi rebox.
  • Page 31 Th e combustor supplied with this heater is a Z4400G ceramic combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: in Canada in USA Blaze King Industries / Valley Comfort Systems Blaze King Industries Warranty Department, 1290 Commercial Way Warranty Department, 146A Street...

  • Page 32: Maintenance

    PI1010A Page 32 MAINTENANCE RUN-AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRE DAMAGE IS NOT COVERED BY THE LIMITED WARRANTY. CAUSES: 1.

  • Page 33: Chimney Maintenance

    PI1010A Page 33 MAINTENANCE cont. CHIMNEY MAINTENANCE Th e most effi cient method to sweep the chimney is using a hard brush. Brush downwards so soot and creosote residues will come off the inner surface and fall to the bottom of the chimney where they can be removed easily. Th e chimney must be checked regularly and if creosote has accumulated, it must be removed without delay.

  • Page 34: Loading Door Gasket Inspection

    BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. If the door gasket is to be replaced, be sure you have Blaze King 7/8” fi ber glass gasket ready to re-install, as well as high temperature adhesive. See your Blaze King dealer.

  • Page 35: Bypass Door Gasket Inspection

    1. You will require THERMOSEAL® 1000SF high-temperature resistant cement and Blaze King 5/8” dense fi ber glass gasket. See your Blaze King dealer. You will also require masking tape and combustor gasket as disassembly of the combustor will result in a damaged combustor gasket.

  • Page 36: Door Glass Gasket Inspection

    DOOR GLASS GASKET REPLACEMENT BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. You will require Blaze King glass gasket and Blaze King door gasket. Please see your Blaze King dealer. 2. Remove the old glass gasket. 3. Starting at the corner opposite of the “Blaze King” logo, carefully wrap the gasket around the edges, pressing fi rmly onto the sides of the glass with the gasket centered on the edge.

  • Page 37: Loading Door Tension Adjustment

    PI1010A Page 37 MAINTENANCE cont. LOADING DOOR TENSION ADJUSTMENT To tighten the seal, use a 9/16” wrench to loosen retainer nut on the outside and tighten nut on inside fi rebox to move latch catch in (see fi gure beside). Secure retainer nut and (repeat) paper test (see “LOADING DOOR GASKET INSPECTION”...

  • Page 38: Chimney Drafts

    Turn the dial to align the pointer with the bottom of the “Inactive” zone, then retighten the bolt. NOTE: IF YOUR BLAZE KING IS EQUIPPED WITH FANS, TURN OFF FANS AND WAIT 10 MINUTES PRIOR TO READING CATALYTIC THERMOMETER INDICATOR. AIR MOVEMENT ACROSS THE TOP OF THE STOVE MAY PROVIDE FALSE READING.

  • Page 39: Troubleshooting

    TROUBLESHOOTING Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided.
  • Page 40 fi rebox. INSPECTION” Excessive draft in the chimney. Measure draft with a Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep. Install a cap. Thermostat not operating properly. Consult your Blaze King dealer. Wood is too small.
  • Page 41 Consult your blaze King Dealer. By-pass door leaking or not closing completely. Inspect and clean area around by-pass doors. Adjust or replace gasket if necessary. Consult your Blaze King Dealer. PROBLEM: Spots of creosote accumulation in chimney or chimney connector. CAUSE SOLUTION Air leaks in chimney or chimney connector.

  • Page 42: Replacement Parts

    PI1010A Page 42 REPLACEMENT PARTS exploded Part # Description view Z4600FN PI1010A Fan Assembly [W/0719F] 0136 Rheostat with Off Switch 0137 Rheostat Knob silver Inlay Z4498 Replacement Bypass Retainers 0341C 3ft Comb Gasket Slit 2x1/16 by sq inch Z4400G Ceramic Combustor Z4687 Flame Shield Replacement Z4551...
  • Page 43 PI1010A Page 43 REPLACEMENT PARTS cont. OM-PI1010A E V1.10 May 21, 2015...
  • Page 44 PI1010A Page 44 REPLACEMENT PARTS cont. Brick Layout OM-PI1010A E V1.10 May 21, 2015...

  • Page 45: Warranty

    WARRANTY BLAZE KING WOOD LIMITED WARRANTY Blaze King and Valley Comfort’s respective brands extend the following warranty for wood fi red appliances purchased from an authorized Blaze King / Valley Comfort dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
  • Page 46 If you are not satisfi ed with the service provided by the Blaze King dealer, write to Blaze King at the address listed on the last page of the Owner’s Manual. Include a copy of the original purchase invoice and a description of the problem.
  • Page 47 Blaze King The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized Blaze King dealer before installation.
  • Page 48 For parts of the Blaze King woodstove or fi replace insert warranted beyond the fi rst year, the fi ve year limited warranty will have the same obligations as described in this document, provided, however that the purchaser shall pay the following percentage of the then current retail cost of the repair or the replacement, according to the year after purchase in the which the defect is brought to the attention of Blaze King.*** During the 2nd year----purchaser pays...
  • Page 49 PI1010A Page 49 NOTES OM-PI1010A E V1.10 May 21, 2015...
  • Page 50 PI1010A Page 50 NOTES OM-PI1010A E V1.10 May 21, 2015...
  • Page 51 PI1010A Page 51 NOTES OM-PI1010A E V1.10 May 21, 2015...

  • Page 52: Installer Notes

    PI1010A Page 52 INSTALLER NOTES Installer: Please complete the following information Dealer Name & Address:________________________________________________________ ____________________________________________________________________________ Installer (print): _______________________________________________________________ Installer (sign): _______________________________________________________________ Phone #: ____________________________________________________________________ Date Installed:________________________________________________________________ Serial No.: ___________________________________________________________________ OM-PI1010A E V1.10 May 21, 2015...

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