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the
Great Outdoors
Assembly
and Owner's
Manual
GM475SSP
Portable
Gas Grill
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut off gas to the appliance.
2
Extinguish any open flame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
L.P. Gas Cylinder
Not Included
FOR YOUR SAFETY
1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
®

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Summary of Contents for Great Outdoors GM475SSP

  • Page 1 Great Outdoors ® Assembly and Owner’s Manual GM475SSP Portable Gas Grill L.P. Gas Cylinder Not Included ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference.
  • Page 2 Statement of Commitment Congratulations and thank you for your purchase of your new Great Outdoors grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market.
  • Page 3: Table Of Contents

    Table of Contents Page Number Chapter 1 - INSTALLATION Necessary Information ......Choosing a Safe Location ......Portable L.P.
  • Page 4: Chapter 1 - Installation

    Monterra Series Gas Grill Installation Chapter Necessary Information to · Operating this or any gas-fired appliance in an enclosed area can produce a build-up Safely Use a Gas Grill of carbon-monoxide, which could result in injury or death. 2. Installation must conform with local The gas fuel used by this product is codes or, in the absence of local codes, with...
  • Page 5: Portable L.p. Gas Grills

    10. Make sure that the drip pan is in place under the grill bottom. · Hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P.
  • Page 6 4. The pressure regulator and hose assembly provided is factory set at an outlet Side Burner pressure of 11 inches water column (.4 lb. Control Valve per sq. Inch). Multi-Burner WARNING: Any attempt to adjust the Fuel-Control regulator is dangerous and could create a Valve Assembly situation causing personal injury or property damage.
  • Page 7 The L.P. gas cylinder must have a shut-off Have the gas dealer weigh the cylinder valve terminating in a Type 1 L.P. gas- after filling to ensure that the cylinder is not cylinder-valve outlet. A Type 1 compatible overfilled. cylinder with a Type 1 cylinder valve has a positive seating connection that does not DANGER: permit gas flow until a positive seal has been...
  • Page 8: Gas Dealer Instructions

    Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet POL cylinder will not fit a Type 1 regulator.
  • Page 9: Chapter 2 - Assembly Instructions

    Monterra Series Gas Grill Assembly Instructions Chapter Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost.
  • Page 10: Step 1 ( Identifying Parts )

    Assembly Step 1 - Identifying the Grill Parts Locate these parts: Note: Refer to the parts listing on page 11 for descriptions and replacement part information. 408 409 Not Pictured: 001 Master Hardware Pack...
  • Page 11: Replacement Parts

    Model GM475SSP Replacement Parts Replacement parts are available direct from our date of purchase is required. Please call to receive a warehouse. Some components are not available return authorization number before returning any grill preassembled and may be ordered separately. For components.
  • Page 12: Step 2 ( Cabinet Assembly )

    Assembly Step 2 - Cabinet Assembly LOCATE THESE PARTS: Rear Cabinet Frame Front Cabinet Frame Bottom Cabinet Locking Panel Casters Insert a caster into the bottom of each of the four cabinet posts as shown above. Firmly push them into place. Locate the screws on the bottom of the front and rear cabinet frames in the Loosen...
  • Page 13: Step 3 ( Cabinet Assembly )

    Assembly Step 3 - Cabinet Assembly ”A” LOCATE THESE PARTS: USE HARDWARE Left Right Cabinet Cabinet Side Side Panel Panel M6 x 15mm M6 Washers Bolt (8) Position the cabinet side panels as shown. The panels must be inserted from the inside of the cabinet assembly and slid straight down into place. Line up the inside mounting holes and insert an M6 bolt and washer for each of the 4 mounting holes.
  • Page 14: Step 4 ( Grill Head )

    Assembly Step 4 - Install the Grill Head ”B” LOCATE THESE PARTS: USE HARDWARE Grill Head Assembly M6 x 15mm M6 Washers Bolt (4) 1. Set the grill head assembly onto the top of the cabinet assembly as shown. Be sure the grill head lines up inside the mounting tabs on the top of the cabinet.
  • Page 15: Step 5 ( Side Burner Valve )

    Assembly Step 5 - Assemble the Side Burner ”C” LOCATE THESE PARTS: USE HARDWARE Sideburner Knob and Bezel M5 x 10mm M4 x 10mm M4 Washers Bolt (1) Bolt (3) Right Side Burner Table Right Side Table Basket M6 x 30mm M6 x 15mm M6 Washers Bolts (2)
  • Page 16: Step 6 ( Side Tables )

    Assembly Step 6 - Attach the Right Side Table ”D” USE HARDWARE 1. Locate the 2 pre-installed bolts on each side of the grill head. Loosen all 4 bolts, but do not remove them M6 Washers M6 x 30mm Bolt (4) Loosen 2.
  • Page 17: Step 7 ( Side Tables )

    Assembly Step 7 - Attach the Left Side Table LOCATE THESE PARTS: ”D” Note: Use remainder of USE HARDWARE Hardware “D” from the previous step Left Side Table Assembly M6 Washers M6 x 30mm Bolt (2) 1. Locate the 2 pre- installed bolts on each side of the grill head.
  • Page 18: Step 8 ( Cooking Grids )

    Assembly Step 8 - Install the Cooking Grids ”E” LOCATE THESE PARTS: USE HARDWARE Heat M5 x 20mm Shields Bolt (2) Cooking Grids Warming Rack Insert the heat shields into the grill tub. Each heat shield must be placed above a burner, resting on the brackets in the front and rear of the grill tub.
  • Page 19: Step 9 ( Cabinet Doors )

    Assembly Step 9 - Install the Cabinet Doors ”F” LOCATE THESE PARTS: USE HARDWARE Warming Drawer M5 x 10mm M4 Washers Warming Bolt (5) Drawer Front Cabinet Doors Place the warming drawer front onto the warming drawer and fasten it with the five M5 bolts and washers.
  • Page 20: Step 10 ( Drip Pan )

    Assembly Step 10 - Install the Drip Pan LOCATE THESE PARTS: Drip Pan 1. From the back side of the grill, insert the drip pan into the mounting tabs underneath the grill tub.
  • Page 21: Installing An L.p. Gas Cylinder

    Assembly Step 11 - Installing the L.P. Gas Cylinder L.P. Gas Cylinder Not Included 1. Set the L.P. Gas Cylinder upright into the bottom of the grill cabinet. The cylinder will sit securely into the seat in the bottom of the cabinet. 2.
  • Page 22: Connecting The L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder Connecting the Regulator to Cylinder 1. The top knob on the supply cylinder must about one-half to three-quarters additional be closed. See that the top cylinder knob is turn to complete the connection. turned clockwise to a full stop. NOTE: If you cannot complete the final 2.
  • Page 23: Chapter 3 - Use And Care

    Monterra Series Gas Grill Use and Care Directions Chapter Leak Testing the Fuel Supply System Lighting Instructions Caring for your Gas Grill...
  • Page 24: Leak Testing

    Leak Testing DANGER cylinder from the grill. Call a gas appliance To prevent fire or explosion hazard: serviceman or L.P. gas dealer. Do not use · Do not smoke while performing a leak appliance until the leak is fixed. test. ·...
  • Page 25: Lighting Instructions

    Lighting Instructions IGNITER LIGHTING SYSTEM CAUTION: Do not stand with head or arms The Igniter System consists of an igniter unit, over the grill. one ceramic electrode and lead wire per burner. Gas is collected in each burner. When STEP 5. To light using the igniter: the igniter knob is turned, an electric spark is Push in and turn one burner-control knob created at the ceramic electrode.
  • Page 26 Lighting Instructions MATCH LIGHTING CAUTION: Do not touch any hot grill parts. The outside of the grill bottom becomes very IMPORTANT: The match lighting hole is hot during use. It may be necessary to use found under the left side table in the side of the protective gloves.
  • Page 27: Side Burner Operation

    Side Burner Operation STEP 5. If the burner fails to light properly, turn the burner control knob off. Also turn off the L.P. cylinder valve. Wait five minutes before attempting to light the burner again. This will allow time for released gas to disperse. HINT: If the burner does not light after trying again, turn off burner-control knob, the L.P.
  • Page 28: Using Your Grill

    Using Your Gas Grill TO BREAK IN A NEW GRILL CONTROL SETTINGS Before using it for the first time; operate the grill The high flame setting is for quick searing of with lid closed on a low setting for about 30to 45 meat.
  • Page 29: Caring For Your Gas Grill

    Caring for Your Gas Grill COOKING TIPS CARING FOR YOUR GRILL Prior to lighting the grill, coat the cooking grids Regular care of your grill will help keep it with cooking oil to prevent food from sticking. operating properly. Cleaning or maintenance Preheat the grill with the lid closed about five to may be done only when the grill is cool and with ten minutes before cooking.
  • Page 30: Cleaning And Maintenance

    Cleaning and Maintenance Inspect and clean the burners regularly. Remove IMPORTANT! Make sure the valve orifices are grill components from the grill bottom necessary to inside burner tubes. Secure burner to the grill get to the burner inside. Use a wire bristle brush to bottom, and reconnect the igniter wires.
  • Page 31: Warranty

    Manufacturer’s Limited Warranty The Great Outdoors grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows: The cast-brass burner and stainless steel burners have a limited warranty of 5 years from date of purchase.
  • Page 32 Company - The Great Outdoors Grill Company and Monterra logo are trademarks of CFM / Great Outdoors and not to be used without express permission by the owners and managers of CFM / Great Outdoors. Patents Pending USA 1998-2004 Part No. AZ999038 Revision A: February, 2004...

Table of Contents